Knowles Corporation-posted about 1 month ago
$112,000 - $170,000/Yr
Full-time • Mid Level
Itasca, IL
5,001-10,000 employees
Computer and Electronic Product Manufacturing

Product & Process Development Lead the development and implementation of manufacturing processes for new medical devices or components. Own Design for Manufacturability (DFM) and manage design transfer from R&D to production. Develop and optimize tooling, fixtures, automation strategies, and production workflows. Support Design Verification & Validation (DV&V) activities, including test method development. Conduct cost analysis for manufacturing including capital investments and make/buy decisions. Technical Leadership Serve as the technical subject matter expert (SME) on cross-functional project teams. Collaborate with R&D, Quality, Regulatory, and Operations to ensure product performance and manufacturability. Engage with customers to communicate process capabilities, validation strategies, and DFM recommendations. Lead root cause investigations, corrective actions (CAPAs), and implement design or process improvements. Validation & Compliance Develop and execute IQ/OQ/PQ protocols for equipment and process validation. Ensure compliance with FDA 21 CFR Part 820, ISO 13485, and other applicable global regulations. Maintain documentation and traceability in alignment with design controls and quality systems.

  • Lead the development and implementation of manufacturing processes for new medical devices or components.
  • Own Design for Manufacturability (DFM) and manage design transfer from R&D to production.
  • Develop and optimize tooling, fixtures, automation strategies, and production workflows.
  • Support Design Verification & Validation (DV&V) activities, including test method development.
  • Conduct cost analysis for manufacturing including capital investments and make/buy decisions.
  • Serve as the technical subject matter expert (SME) on cross-functional project teams.
  • Collaborate with R&D, Quality, Regulatory, and Operations to ensure product performance and manufacturability.
  • Engage with customers to communicate process capabilities, validation strategies, and DFM recommendations.
  • Lead root cause investigations, corrective actions (CAPAs), and implement design or process improvements.
  • Develop and execute IQ/OQ/PQ protocols for equipment and process validation.
  • Ensure compliance with FDA 21 CFR Part 820, ISO 13485, and other applicable global regulations.
  • Maintain documentation and traceability in alignment with design controls and quality systems.
  • Bachelor's degree in Mechanical Engineering, Biomedical Engineering, or related field. Masters preferred
  • 8-10+ years of experience in medical device design, manufacturing, or process engineering.
  • Strong knowledge of: Medical device regulations (FDA, ISO 13485, EU MDR)
  • Validation protocols (IQ/OQ/PQ)
  • CAD tools (e.g., SolidWorks, Creo)
  • Statistical tools (DOE, Minitab, Six Sigma)
  • Experience with Class II or III implantable or disposable medical devices.
  • Hands-on expertise with manufacturing processes such as injection molding, laser welding, metal stamping, packaging, or sterilization.
  • Familiarity with design controls and PLM systems (e.g., Agile, Windchill).
  • Certified Six Sigma Green/Black Belt or Certified Quality Engineer (CQE).
  • Strong written and verbal communication skills; capable of authoring technical reports, protocols, and presenting to stakeholders.
  • Medical, dental and vision
  • Health Savings Account (HSA) / Flexible Spending Accounts (FSA)
  • 401K plan with a company match - 100% match on the first 5% you contribute
  • Short- and Long-term disability coverage
  • Life Insurance and AD&D - 100% paid by employer
  • Employee Assistance Program (EAP)
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