Staff Manufacturing Test Engineer

ArcherSanta Clara, CA
8h$151,680 - $189,600

About The Position

This role sits within Manufacturing Engineering and is responsible for aircraft-level functional and end-of-line testing once the vehicle is fully built. They ensure each aircraft meets required performance, integration, and system-level standards before delivery or progression into flight testing. Their work focuses on validating that each individual build behaves as intended—verifying systems, software, electrical behavior, and overall functional readiness.

Requirements

  • Bachelor’s or advanced degree in Aerospace, Mechanical, Manufacturing Engineering, or a related field
  • 7+ years of experience in aircraft systems or subsystem test engineering, including ownership of test scope and strategy
  • Experience testing aircraft systems developed under 14 CFR Part 23/25/27/29 or equivalent regulatory frameworks
  • Strong background in electrical and software-driven testing (most mechanical systems are software-controlled)
  • Experience designing or influencing data acquisition and test architectures (specific platforms not required)
  • Scripting fluency (Python preferred) for automation, analysis, and test enablement
  • Ability to work effectively within existing manufacturing and test data ecosystems
  • Ability to read electrical schematics and interpret results from wiring, integration, and functional tests
  • Proven ability to communicate complex technical topics and influence across disciplines

Nice To Haves

  • Led or significantly contributed to full aircraft type certification from program start through approval
  • Experience integrating test with enterprise systems such as SAP
  • Experience with Capital wiring harness software
  • Working knowledge of common aircraft communication standards (CANbus, RS-485/422, ARINC-429)
  • Familiarity with Garmin avionics systems
  • Part 23 certification depth
  • eVTOL or advanced air mobility experience

Responsibilities

  • Own the end-to-end functional test strategy for aircraft systems across manufacturing, from early builds through certified production
  • Drive cross-functional alignment between manufacturing, design engineering, flight test, and certification to define test requirements and coverage
  • Architect and scale automated manufacturing test solutions to improve quality, repeatability, and throughput
  • Lead execution of functional testing in lab environments and on aircraft, supporting fast-paced transitions from prototype to production lines
  • Define how functional test integrates with Archer’s manufacturing engineering systems, data infrastructure, and production workflows
  • Identify gaps, risks, and inefficiencies in test coverage and proactively drive solutions at the system level
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