Staff Manufacturing Engineer (Space Hardware)
About The Position
Staff Manufacturing Engineer (Space Hardware) Overview Our client is seeking a hands-on Staff Manufacturing Engineer to lead the manufacturing of low-volume / high-mix space hardware , including launch vehicles and spacecraft engines . Youll partner closely with electrical/mechanical/test engineering, technicians, program managers, and systems teams to ensure products are manufacturable, testable, safe, and reliable —and to rapidly resolve issues spanning design, assembly, and supplier quality . This is a high-impact role for a self-starter who thrives in ambiguity, drives continuous improvement, and bridges development and production.
Requirements
- 5+ years relevant experience, including leading electrical and/or mechanical designs from inception through production
- Strong DFM/DFA background—proven delivery through development, test, and production
- Familiarity with spacecraft and/or launch vehicle design and test (education and/or on-the-job)
- Experience with capacity modeling, process mapping, and fault analysis
- Proficiency with CAD and GD&T
- Strong collaboration, ownership mindset, and clear written/verbal communication
- Comfortable presenting recommendations to stakeholders and leadership using first principles and trade studies
- Able to prioritize and execute under pressure; committed to continuous improvement
- Willing to work extended hours/weekends as needed
- Comfortable working on the floor (standing, bending/stooping for extended periods)
- Bachelors degree in EE, Aerospace, Physics, Math, CS, or related field (or 4 additional years of experience in lieu of degree)
Nice To Haves
- Experience in low-to-medium volume manufacturing and full product lifecycle development
- Quality tools and systems: RCCA, PFMEA, QMS, process audits, statistical quality metrics
- Experience with complex automated systems and risk assessment/reduction
- Working knowledge of Python or another programming language
Responsibilities
- Own Design for Manufacturability (DFM/DFA): Guide assemblies from design release through build and acceptance testing, shaping scalable build flows
- Enable cross-functional decisions: Represent Manufacturing in concept down-selects and feasibility reviews
- Build production structure: Create and maintain mBOMs, CONOPS, build schedules , and supporting documentation through development
- Define standard work: Write work instructions, specifications, and best practices across multiple high-fidelity processes
- Scale capability: Implement new manufacturing processes and support capital equipment introduction for expanded production
- Train and support technicians: Develop clear process plans and coach teams in a hardware-on-the-floor environment
- Lead issue management: Track failure modes, drive root-cause and corrective actions, and verify closure with owners
- Nonconformance & repair: Support design/analysis/integration to resolve off-nominal issues and create sustainable repair procedures
- Production test development: Create testing processes/requirements for high-pressure gas systems to meet rate targets
- Adapt fast: Respond to evolving designs, priorities, and build/test constraints in time-sensitive environments
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What This Job Offers
Job Type
Full-time
Career Level
Mid Level
