Staff Engineer, Electrical

Rehlko•Kohler, WI

About The Position

The Staff Engineer, Electrical will provide design, diagnostic, problem solving, training and consulting services for the maintenance, replacement and the new application of electrical/electronic control systems used in the engine test lab. Support calibrations, preventative maintenance, and quality management programs for engine test lab.

Requirements

B.S. degree from an electrical engineering discipline from an ABET accredited engineering OR engineering technology program
Strong mechanical and electrical aptitudes are required.
Strong knowledge of data acquisition systems, dynamometers, PLC’s, and emissions testing equipment is desired.
Knowledge of pneumatics, hydraulics, and servo systems is desired.
6-12 years of experience working in a similar role
Demonstrates strong written and verbal communication skills by clearly conveying complex technical information in a manner tailored to the audience.
Actively shares ideas and recommendations with peers, engineers, and laboratory supervisors to foster collaboration and understanding, while consistently practicing active listening to ensure accurate interpretation and constructive dialogue.
Applicants must be authorized to work in the US without requiring sponsorship now or in the future.

Responsibilities

Provide technical dynamometer support within Lab Facilities.
Support of basic set up, operation and troubleshooting as necessary of high-speed data acquisition and combustion analysis software i.e. A&D, AVL, and/or EFI calibration software
Troubleshooting of dynamometer programs and/or electrical systems
Supply training when required for Technicians on specific systems
Utilizing SAE J1939 protocol to control and/or collect data with CAN
Ability to upgrade, troubleshoot and provide technical support for the following programs: A&D Technology’s dynamometer software, AVL IndiCom and Concerto software, Enorise Morphee dynamometer software, MATLAB, FactoryTalk (Rockwell Automation) and Ignition (ECS Solutions Inc)
Provide technical support for managing data in SQL servers, SharePoint, OneDrive, network drives and Oracle
Provide technical support within Lab Facilities for AC and DC electronic drives, PLC's, and control systems.
Supply training when required for Technicians on specific systems.
Utilize experience to identify opportunities that increase the Lab’s capabilities and/or accuracy while maintaining focus on controlling costs and reducing test duration timing. This includes replacement of obsolete technology for which replacement parts are difficult or impossible to obtain.
Perform advanced preventative maintenance, and calibrations as detailed in lab Maintenance and Quality Management documentation.
Actively makes process or equipment improvement recommendations based on personal observations, comparison with processes utilized by other REHLKO divisions or outside companies, and cumulative knowledge.
Recommend innovative or significant enhancements of test systems or procedures.
Trouble shoot electrical, electronic, and mechanical problems of a complex nature pertaining to lab equipment and facilities with minimal support.
Actively identify needs, seek proper approvals, and qualify new and revised maintenance methods and lab systems.
Follow established best practices and modifies practice as situationally appropriate.
Make decisions for determining course of action for goal completion independently.
Observe and document results and procedures of work performed, including updating drawing and schematics, filing calibration reports, updating maintenance logs, and closing work requests.
Assist in managing all lab equipment requiring calibration or requiring repair. This includes scheduling, tracking and coordinating calibration activities both onsite and outside suppliers.
Generate/review LOTO procedures for existing and new equipment.
Analyze results of calibrations to determine deviations from expected standards and guidelines.
Draw complex evaluation conclusions and provide detailed reports of results to supervisor.
Multi-task and prioritizes daily workload with minimal guidance.
Anticipate needs and take appropriate action meet requested timelines.
Planning horizon extends through large scope project completion.
Ensure adherence to applicable product compliance requirements including but not limited to the Clean Air Act, California Code of Regulations and California Health and Safety Code.