Sr. Staff Manufacturing Engineer, General Assembly & Test, Optimus
About The Position
Tesla is seeking a highly motivated Sr. Staff Manufacturing Engineer to build and lead a team of engineers focused on high-volume production launches. This role will drive the development of scalable manufacturing systems while collaborating with cross-functional teams to optimize product designs for manufacturability, accelerate assembly processes, and implement automation solutions. In this fast-paced, demanding environment, you’ll play a pivotal role in scaling Tesla’s AI robotics initiatives while advancing our mission to achieve sustainable abundance through innovative manufacturing practices. Lead Manufacturing Engineering Team: Build, mentor, and scale high-performing teams to design and deploy high-volume production systems, ensuring alignment with Tesla’s speed and quality objectives Collaborate with Equipment Suppliers: Partner with internal and external suppliers to engineer, install, and validate production equipment, accelerating line ramp-up to meet volume targets Validate Requirements and Constraints: Use first principles analysis to rigorously assess product and process requirements, eliminating ambiguity and ensuring all elements are purpose-driven and essential Optimize Production Processes: Identify and remove non-value-added steps in workflows, prioritizing functional simplicity before pursuing automation or advanced optimization Improve Cycle Time: Analyze production bottlenecks and implement solutions to increase process speed, throughput, and overall line efficiency Deploy Automation Solutions: Strategically integrate automation as a final step after process simplification, ensuring systems are robust, high-speed, and scalable Ensure Seamless Operational Transitions: Coordinate with operations teams during ramp-up phases, delivering detailed documentation and training to sustain engineering teams for long-term success First Principles Thinking: A rigorous mindset focused on breaking down complex problems to their fundamental truths, enabling innovative solutions to manufacturing challenges
Requirements
- First Principles Thinking: A rigorous mindset focused on breaking down complex problems to their fundamental truths, enabling innovative solutions to manufacturing challenges
- Proficiency in CAD tools (Catia and AutoCAD preferred) for designing and optimizing production systems
- Deep knowledge of mechanical assembly techniques (pressing, fastening, harnessing, etc.) and electrical integration, including quality control matrices, testing protocols, and troubleshooting methodologies
- Familiarity with torque tools, automation equipment, control systems, and communication protocols (e.g., PLC, HMI, SCADA)
- Production Transition Experience: Demonstrated success in scaling products from prototype to high-volume production, ensuring seamless handover to sustaining teams
- Resilience & Adaptability: Ability to thrive in high-pressure environments while managing competing priorities and tight deadlines
- Communication & Organization: Exceptional verbal and written communication skills, paired with meticulous attention to detail and a highly organized approach to documentation and process handover
- Bachelor's Degree in Mechanical or Electrical engineering, or equivalent experience
Responsibilities
- Lead Manufacturing Engineering Team: Build, mentor, and scale high-performing teams to design and deploy high-volume production systems, ensuring alignment with Tesla’s speed and quality objectives
- Collaborate with Equipment Suppliers: Partner with internal and external suppliers to engineer, install, and validate production equipment, accelerating line ramp-up to meet volume targets
- Validate Requirements and Constraints: Use first principles analysis to rigorously assess product and process requirements, eliminating ambiguity and ensuring all elements are purpose-driven and essential
- Optimize Production Processes: Identify and remove non-value-added steps in workflows, prioritizing functional simplicity before pursuing automation or advanced optimization
- Improve Cycle Time: Analyze production bottlenecks and implement solutions to increase process speed, throughput, and overall line efficiency
- Deploy Automation Solutions: Strategically integrate automation as a final step after process simplification, ensuring systems are robust, high-speed, and scalable
- Ensure Seamless Operational Transitions: Coordinate with operations teams during ramp-up phases, delivering detailed documentation and training to sustain engineering teams for long-term success
Benefits
- Along with competitive pay, as a full-time Tesla employee, you are eligible for the following benefits at day 1 of hire:
- Medical plans > plan options with $0 payroll deduction
- Family-building, fertility, adoption and surrogacy benefits
- Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution
- Company Paid (Health Savings Accounts) HSA Contribution when enrolled in the High-Deductible medical plan with HSA
- Healthcare and Dependent Care Flexible Spending Accounts (FSA)
- 401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits
- Company paid Basic Life, AD&D
- Short-term and long-term disability insurance (90 day waiting period)
- Employee Assistance Program
- Sick and Vacation time (Flex time for salary positions, Accrued hours for Hourly positions), and Paid Holidays
- Back-up childcare and parenting support resources
- Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance
- Weight Loss and Tobacco Cessation Programs
- Tesla Babies program
- Commuter benefits
- Employee discounts and perks program
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What This Job Offers
Job Type
Full-time
Career Level
Mid Level
Number of Employees
5,001-10,000 employees
