Sr. PCBA Manufacturing Engineer, Amazon Leo

Amazon•Bellevue, WA

About The Position

Amazon Leo is an initiative to increase global broadband access through a constellation of 3,236 satellites in low Earth orbit (LEO). Its mission is to bring fast, affordable broadband to unserved and underserved communities around the world. Amazon Leo will help close the digital divide by delivering fast, affordable broadband to a wide range of customers, including consumers, businesses, government agencies, and other organizations operating in places without reliable connectivity. As a Manufacturing Engineer for one or more Printed Circuit Board Assemblies (PCBA), you'll be directly responsible for bring engineering designs for complex electronic assemblies to reality. You'll work closely with the Design Engineering and Supplier Manufacturing teams to ensure new designs are optimized for manufacturing while driving improvements in yield, cycle time, and cost for existing hardware. Your expertise will be invaluable in bringing satellite hardware to life. Come solve the difficult and rewarding engineering challenges in developing a highly reliable, power efficient, performant, low-cost satellite bus and payload. As a Sr. PCBA Manufacturing Engineer, you will work across design engineering, supply-chain, quality, and our manufacturing partners to drive Amazon Leo electrical sub-system and PCBA manufacturing and delivery. You must have the ability to dive deep on the details to identify, understand and solve difficult technical problems and also utilize a system level approach to prioritize issues for whole program. You use data to drive manufacturability, reliability, and quality objectives in design and development teams.

Requirements

Experience working with interdisciplinary teams to execute product design from concept to production
Bachelor's degree or above in engineering or equivalent
Experience with DFx (Design for cost, test, manufacturing)
Experience in clear and precise writing
5+ years of experience in PCBA/PCB production/processes and manufacturing engineering.
Experience in board assembly processes and equipment: Stencil, paste print, SPI, pick & place, SMT reflow, AOI, 5DX, selective solder, flying probe, and wash.
Experience working independently and ensuring timely and accurate communication with contract manufacturers, suppliers, and 3rd party test and failure analysis partners.
Ability to lead small teams in root-causing technical product manufacturability and process problems and drive implementation of solutions.
Strong interpersonal and collaborative skills, enthusiasm for the team’s spirit of innovation and mission of improving manufacturability, quality, and reliability in cutting-edge technology.

Nice To Haves

Master's degree in Mechanical or Electrical Engineering, or 3+ years of relevant discipline work experience
Experience with quality tools such as statistical process control, Six Sigma and Lean tools including Pareto charts/8D problem solving, FMEA, MSA/GR&R, FAI (first article inspection), Cpk (statistical process capability), or PPAP
7+ years of experience in PCBA/PCB supply chain, manufacturing or engineering.
5+ years’ experience with industry standard PLM and DFX systems, Mentor/Valor preferred.
Experience performing Design and Process Failure Modes and Effects Analyses.
Experience with IPC-A-610H Class 3, IPC J-STD-001H compliance
Experience in Polymeric application, including conformal coating, staking and underfill.
Experience in solder alloys including leaded and lead free as well as next gen low temp alloys.
Experience with flying probe test systems and DFT
Experience providing hands-on experimental design and execution (Statistical analysis and DOE).

Responsibilities

Work with the Design Engineering team to provide PCB/PCBA DFM feedback. Identify and escalate PCBA manufacturing challenges early in product development.
Drive the PCBA Manufacturing Qualification process at the CM. Define manufacturing readiness requirements and lead key milestone reviews to ensure all production readiness deliverables are complete.
Investigate and develop new manufacturing technology and methodologies to enhance PCBA quality, reliability, throughput, and cost.
Drive closure of all operational issues during pre-production builds. Work within Operations, Supply Chain, R&D, and Reliability Engineering to implement and optimize manufacturing processes and improve yields for production ramp.
Investigate failures/defects in production, test, and integration. Identify and mitigate underlying root causes to prevent reoccurrence as part of continuous improvement efforts.
Identify opportunities for risk reduction and simplification of PCBA manufacturing processes.
Deliver manufacturing processes capabilities including equipment capability, quality controls, materials characterization, and standardized rework practices.
Actively monitor the success of products and processes through production ramp. Provide regular status reports of PCBAs progress from design to production.
Deploy and qualify polymerics (staking, underfill, and conformal coat) equipment for high volume production.