Sr. Mechanical Design Engineer - Production (Starlink)

About the position

As a member of the Starlink Production Design team you will design the factory of the future, enabling mass production of satellites, ground stations, and high-performance space hardware that has never been produced in volume. You will design custom tooling and machinery for production processes that range from manual to highly automated. You will use your expertise in mechanical engineering to design, analyze, fabricate, qualify, and commission structures, mechanism and automation equipment, optimizing for pace of execution and net impact to SpaceX. You will personally own high impact projects and drive them from concept to completion on a time scale measured in months, not years.

Responsibilities

• Design and develop structures, mechanisms and automation equipment to enable high volume production of Starlink Satellites
• Demonstrate extreme ownership of projects through their entire lifecycle, from initial concept generation through fabrication and production bring-up
• Balance simultaneous projects of varying scope and complexity in a fast-paced environment
• Partner with flight design and production teams to develop the satellite, factory and production processes in parallel
• Solve complex, open-ended problems with an emphasis on speed of execution and efficiency
• Hone your organizational skills as you coordinate with internal SpaceX resources and external vendors and maintain a project schedule and budget
• Assemble and commission the equipment you design

Requirements

• Bachelor's degree in an engineering discipline
• 5+ years of professional experience in Mechanical Engineering
• Prior experience designing mechanical systems using 3D CAD software and 2D drawings

Nice-to-haves

• Prior work experience with structural design and analysis
• Experience with custom machine design; electromechanical systems, motors, actuators, linear rails, bearings, lifting/rigging, etc.
• Ability to perform structures hand calculations
• Strong expertise in design for manufacturability and design for assembly including experience taking products from development to high-volume production
• Familiarity with drafting standards and the application of GD&T
• Solid understanding of common manufacturing processes and machines including mills, lathes, manual and CNC, and hands-on machining experience
• Experience with Siemens Unigraphics (UGS/NX) and Teamcenter CAD/PDM systems
• Experience with finite element analysis, such as FEMAP pre/post processing, NASTRAN Solver, ANSYS Workbench, NX Advance Simulation
• Experience with manufacturing process development, facility and line layouts, process failure mode effects analysis, and error proofing

Benefits

• Pay range: $125,000.00 - $175,000.00/per year
• Long-term incentives, in the form of company stock, stock options, or long-term cash awards
• Potential discretionary bonuses
• Ability to purchase additional stock at a discount through an Employee Stock Purchase Plan
• Comprehensive medical, vision, and dental coverage
• Access to a 401(k) retirement plan
• Short and long-term disability insurance
• Life insurance
• Paid parental leave
• Various other discounts and perks
• 3 weeks of paid vacation
• 10 or more paid holidays per year
• 5 days of sick leave per year
• Company shuttles offered for roundtrip travel from select Seattle locations to the SpaceX Redmond office Monday to Friday