Sr. Material and Process Engineer

Teledyne Technologies-posted 3 months ago
$113,600 - $151,400/Yr
Full-time
Rancho Cordova, CA
5,001-10,000 employees
Computer and Electronic Product Manufacturing
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The Sr. Material & Process Engineer will lead efforts in material selection, process development, and failure analysis to support advanced product development and manufacturing. Collaborate across engineering disciplines to ensure optimal material performance and process reliability.

  • Identify, standardize, and qualify materials (metals, polymers, ceramics) for new and existing products.
  • Conduct material compatibility and performance testing under various environmental and operational conditions.
  • Develop and refine manufacturing processes such as brazing, welding, heat treatment, metalizing, plating, and surface finishing.
  • Implement process controls and statistical methods (SPC, DOE) to ensure repeatability and reliability.
  • Assist in failure investigation in evaluating the effect of the chemical composition and mechanical property of various materials.
  • Lead root cause investigations for material or process-related failures.
  • Recommend and implement corrective actions and preventive measures.
  • Create and maintain technical documentation including process specifications, work instructions, and qualification reports.
  • Ensure compliance with industry standards (e.g., ASTM, ISO, ASME) and regulatory requirements.
  • Work closely with design, electrical and mechanical engineering operations, and quality teams to support product development and production.
  • Interface with suppliers to evaluate and qualify new materials and processes as required.
  • Identify opportunities for cost reduction, performance enhancement, and sustainability.
  • Lead or support Lean Six Sigma and Kaizen initiatives.
  • Master's degree (M.S.) in Materials Science, Mechanical Engineering, Chemical Engineering or related field and 2-5 years of experience, or a bachelor's degree (B.S.) and 5-7 years of experience.
  • Strong understanding of material properties and selection criteria.
  • Experience with manufacturing processes including brazing, welding, and heat treatment.
  • Knowledge of statistical process control and design of experiments.
  • Ability to conduct root cause analysis and implement corrective actions.
  • Familiarity with industry standards such as ASTM, ISO, and ASME.
  • Excellent documentation and communication skills.
  • Experience with Lean Six Sigma and continuous improvement methodologies.
  • US Citizenship
  • Ability to attain/maintain government security clearance.
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