Sr Corrosion Technician

Consumers Energy•Multiple Locations, MI

6d•Hybrid

About The Position

Consumers Energy is Michigan’s largest energy provider, providing natural gas and/or electricity to 6.8 million of the state’s 10 million residents in all 68 Lower Peninsula counties. Consumers Energy knows job number one is to keep the lights on for customers. We are committed to delivering reliable, clean, and affordable energy to our customers 24/7. This position is not eligible for immigration sponsorship, e.g., H-1B, TN, etc. Please do not apply if you will need immigration sponsorship for a work visa now or in the future, including sponsorship for H-1B, TN, etc., now or in the future. We are unable to hire individuals with CPT, OPT, or STEM OPT for this position as the position is not eligible for participation in the H-1B lottery program and is not eligible for current or future immigration sponsorship for a work visa. Location: This is a hybrid (virtual/onsite) position with required onsite days on Monday, Tuesday and Thursday to the preferred Alma Service Center. However, this position may be assigned to any gas Consumers Energy service center located throughout Michigan's lower Peninsula. The selected candidate must be within a commutable distance or willing to relocate GENERAL SUMMARY OF JOB RESPONSIBILITIES The Senior Corrosion Technician performs internal and/or external corrosion testing and evaluation. Responsibilities include cathodic protection system testing and evaluation, pipe‑to‑soil testing, troubleshooting cathodic protection systems, installation of UT and/or corrosion coupon sensors, and determination of appropriate remedial measures. The incumbent will test cathodic protection adequacy, perform internal corrosion testing and sampling, conduct in‑hole pipe inspections, determine and execute corrective actions, oversee or perform repairs, and document remedial actions and outcomes. This role is also responsible for entering and maintaining complex data within corrosion databases and GIS systems. Documentation includes mapping, communicating necessary repairs, and recording results for future reference within the System Integrity program and/or the Michigan Public Service Commission (MPSC). This role will primarily support emerging technologies and application enhancements to optimize operational processes within the Distribution Integrity Management Program (DIMP – Corrosion Management). While corrosion knowledge is critical, the primary focus is on applying that expertise to enable digital innovation through platforms such as PCS, GIS, Microsoft Power Platform, and SAP. Responsibilities include project validation, regulatory support, system troubleshooting, and vendor coordination—ensuring regulatory compliance while minimizing waste and manual effort through scalable automation and system integration.

Requirements

Expert knowledge of corrosion control and cathodic protection methods and monitoring
Expert ability to work with electricity, electrical test equipment, and related components
Expert understanding of rectifier and groundbed installations, including: AC service wiring Groundbed materials and requirements Proper splicing techniques
Proficiency using spreadsheets, corrosion databases, and GIS systems
Understanding of UT and other non‑destructive testing (NDT) methods
Strong leadership, communication, organizational, and time‑management skills
Proficiency in Microsoft Office with the ability to learn new software applications
High attention to detail
Associate degree with four (4) years of experience in cathodic/corrosion testing and troubleshooting OR High school diploma or GED with six (6) years of experience in cathodic/corrosion testing and troubleshooting
Corrosion control training and certification (NACE/AMPP, AUCSC, UT Level II Limited) — Required

Responsibilities

Support emerging technologies and application enhancements, including User Acceptance Testing (UAT), to drive process optimization, regulatory updates, cost reductions, and waste elimination through digital innovation
Applications may include (but are not limited to): PCS (Mesa Tablets / Survey Manager), GIS, Power Platform (Power Apps, Power BI), ProjectWise, and SAP
Validate project deliverables (e.g., Utility Network implementations) by ensuring alignment with definitions of done, stakeholder input, acceptance criteria, and project risk considerations to ensure value readiness
Perform provisioning and deprovisioning tasks for DIMP applications, including ownership of Active Directory (AD) groups
Support internal and external audits related to DIMP applications
Troubleshoot and resolve application issues to maintain regulatory compliance and operational continuity
Build and manage vendor relationships to support system performance and delivery
Work closely with the Distribution Corrosion Management team and, as needed, Transmission teams on daily operational and project‑based tasks
Maintain complex data, records, and technical documentation
Inspect field construction work and assist with new gas facility construction
Lead installation of complex cathodic protection system groundbeds and corrosion monitoring equipment
Lead annual and bi‑monthly corrosion surveys
Lead troubleshooting efforts and design remedial measures, including: Working with other utilities to resolve interference issues Performing in‑hole testing
Perform other duties as assigned or required