Sr Controls Engineer

First Quality Enterprises • Mcelhattan, PA

99d

About The Position

The role involves specifying, designing, implementing, and upgrading complex controls systems and software programming on production equipment. The position provides mentorship and assists Controls Engineers and Technicians in solving complex problems, directly linking to plant performance results through machine improvements and engineering-based upkeep.

Requirements

• Bachelor's degree in Electro-Mechanical Engineering, Electrical Engineering, Mechatronics, Automation Engineering, Robotics Engineering, Manufacturing Engineering or related degrees.
• Able to create and modify schematic drawings using AutoCAD software.
• Minimum of 8 years' experience with Industrial Controls Systems.
• Advanced knowledge of PLC based hardware and software, Servo Control, and HMI.
• Knowledge of Mechanical, Pneumatic, and Hydraulic systems.
• Formal Training in Functional Machine Safety.
• Knowledge or formal training in Security in Automation (ISO 62443).
• Strong troubleshooting, analytical, and problem-solving skills.
• Strong experience with Microsoft Office (specifically Outlook & Excel).

Nice To Haves

• Lean Six Sigma Green Belt or Black Belt (preferred but not required).
• Root Cause Analysis Experience (preferred but not required).

Responsibilities

• Collaborates with internal Engineering Teams, Maintenance and Production personnel, OEMs, vendors, and contractors to design, install, commission, and start up new equipment and process controls.
• Responsible for specifying and/or designing DCS's, PLC's, HMI's, servo systems, motors, drives, sensors, vision sensors, and data collection systems.
• Evaluates electrical equipment from multiple sources and recommends the best solution for use.
• Assesses, designs, and makes complex program modifications in DCS's, PLC logic, HMI programs and servo controller logic to improve system performance.
• Performs high level troubleshooting, in-depth critical thinking, and utilizes all internal & external resources to solve any electrical, mechanical, or process problem.
• Leads & assists others in troubleshooting equipment, controls components and control programs.
• Works with internal MES team to develop and maintain machine data collection.
• Leads small capital projects.
• Keeps updated on new controls technologies, industry trends, health and safety regulations and standards that affect current operations.
• Proactively identifies opportunities to increase production operation performance.
• Provides technical and operation training to Controls team, Production, Warehouse, and other personnel as needed.
• Shares knowledge and techniques with team members and coordinates the training of personnel to enhance troubleshooting skills.
• Demonstrates a sense of urgency with peers and operations personnel to maintain focused actions.
• Drives a zero-loss time mentality with team through continuous improvement practices.
• Provides direction and assistance as necessary for off shift/after-hours support.

What This Job Offers

• Job Type: Full-time
• Career Level: Senior
• Industry: Merchant Wholesalers, Nondurable Goods
• Education Level: Bachelor's degree
• Number of Employees: 1,001-5,000 employees