Smelter Diagnostic Mechanic I

Freeport-McMoRan•Claypool, AZ

5d•$27 - $37•Onsite

About The Position

Highly skilled mechanic who safely performs diagnostic, maintenance, installation, and repair of equipment and related process systems in a Smelter. Perform diagnostic, replacement and repairs to include but not limited to the following systems: Anode plant, mold plant, converter, acid plant, hydraulic and conveyor systems. Perform component diagnostic, replacement and repairs to include but not limited to plant equipment, Gear boxes, pumps, fans, conveyor belts, bearings, pulleys, gas lines, piping waterlines, (conveyor) conveyor table, trough finders, return idlers, shovels and cables. Prioritize and make decisions regarding equipment repair as needed. Perform mechanical and lubrication preventative maintenance. Train and mentor other employees. May operate equipment such as: forklifts, cranes, boom trucks, loaders and small mobile equipment May be required to proficiently perform welding tasks. Perform as a Fill-in Supervisor as required. Perform other duties as required.

Requirements

Two (2) years’ experience in mechanical/maintenance crafts (including welder, boilermaker, machinist or facility maintenance/construction) or a combination of education and experience in industrial mechanical repair and maintenance.
Must have completed academic and practical competencies required (this includes Line of Progression requirements for internal employees where LOP Exists) and have experience demonstrating the required mechanical aptitude.
FPM Diagnostic Mechanic I: The selected candidate shall demonstrate the ability to apply knowledge and technical skills while achieving 35% score on a written assessment where required. This exam is based on technical skills/abilities and/or academic knowledge; as well as safety. Must be able to demonstrate proficient basic welding skills.
Ability to understand and apply verbal and written work and safety-related instructions and procedures in English
Ability to communicate in English with respect to job assignments, job procedures and applicable safety standards
Ability to work in extreme temperatures
Ability to read blueprints
Candidates may be required to pass a medical exam.
Candidates must pass all required training and/or testing.
Employees may be required to work a non-standard schedule, which may include shift work (other than day shift) at a 24/7, 365-day operation.
Freeport-McMoRan promotes a drug/alcohol-free work environment using mandatory pre-employment drug testing and on-going drug and alcohol testing, as allowed by applicable laws.

Nice To Haves

Previous experience operating larger than 20-ton mobile crane
Certified in welding SMAW (Shielded Metal Arc Weld) 3&4G structure plate test
Experience in pipe fitting and fabrication
Able to read an interpret fabrication drawings
Previous experience in chemical manufacturing and/or processing industry in a smelting environment
Ability to demonstrate proficiency in repair and diagnosing pumping systems including, but not limited to - Positive Displacement Pumps, Centrifugal Pumps, Pneumatic Pumps, Vertical Pumps
Previous hands-on experience maintaining, repairing, and replacing screw conveyors, bucket elevators, and heavy rotating equipment
Experience and strong understanding of installing conveyor belts (mechanical splice clips & lace, vulcanized splice)
Experience and strong understanding of troubleshooting, repairing and proper replacement of conveyor gearboxes and motors
Experience and strong understanding of troubleshooting, repairing and proper replacing bearings, seals, pulleys, troughing idlers, impact idlers, training idlers, return idlers, scrappers, belt drive systems, chain drive systems, couplings, and belt counterweight systems
Experience on basic lubrication and sampling
Experience in troubleshooting and repairing hydraulic systems
Experience in troubleshooting and repairing pneumatic systems
Experience in Laser Alignment of Pumps, Motors, gearboxes, and fans
Familiar with RCM technology in Vibration Analysis, Tribology, Thermography, Nondestructive testing, Laser Alignment and Fan Balancing

Responsibilities

Perform diagnostic, replacement and repairs to include but not limited to the following systems: Anode plant, mold plant, converter, acid plant, hydraulic and conveyor systems.
Perform component diagnostic, replacement and repairs to include but not limited to plant equipment, Gear boxes, pumps, fans, conveyor belts, bearings, pulleys, gas lines, piping waterlines, (conveyor) conveyor table, trough finders, return idlers, shovels and cables.
Prioritize and make decisions regarding equipment repair as needed.
Perform mechanical and lubrication preventative maintenance.
Train and mentor other employees.
May operate equipment such as: forklifts, cranes, boom trucks, loaders and small mobile equipment
May be required to proficiently perform welding tasks.
Perform as a Fill-in Supervisor as required.
Perform other duties as required.