Small UAS Production and Manufacturing SME

KBR, Inc.•Beavercreek Township, OH

1d•Onsite

About The Position

This position is for a Subject Matter Expert (SME) in small Unmanned Aerial System (UAS) production and manufacturing, working within KBR’s National Security Solutions team. The SME will report to the R&D Portfolio Manager within the Air Force Acquisition Operating Unit (AFA OU) and provide contractor support, embedded with an Air Force System Program Office. The role focuses on analyzing production scalability, manufacturing readiness, and quality control for small UAS (Group 1–3) systems. Key responsibilities include supporting government engagement with prime contractors and observing test and production activities. The individual will work on-site with government personnel to deliver objective technical analyses, documentation, and recommendations that inform acquisition and production decisions, without exercising decision-making authority. This role requires a technically credible manufacturing SME capable of objectively analyzing sUAS production and quality challenges, communicating professionally with stakeholders, and operating effectively as embedded contractor support.

Requirements

Bachelor’s degree in engineering, manufacturing, aerospace, systems engineering, or a related technical discipline.
8+ years of relevant experience in manufacturing, production engineering, industrial engineering, or production operations supporting aerospace, defense, or small UAS systems.
Demonstrated experience with production scaling, manufacturability, and quality control processes (e.g., lot acceptance, configuration management, corrective action systems).
Experience supporting or interfacing with government acquisition programs or defense contractors, preferably within a program office or equivalent customer-facing role.
Ability to perform independent technical analyses and produce concise written assessments, reports, and briefing materials for government audiences.
Willingness and ability to travel to contractor and government facilities to support production and test-related activities.
Active DoD Secret clearance is required.

Nice To Haves

Master’s degree in engineering, manufacturing, systems engineering, or a related technical discipline.
Direct experience with small UAS (Group 1–3) production, sustainment, or rapid fielding programs, including attritable or low-cost systems.
Familiarity with Air Force or DoD acquisition environments, including AFLCMC, SSC, or similar System Program Office operations.
Experience performing or supporting manufacturing readiness assessments (MRLs), production risk reviews, or industrial base analyses.
Knowledge of Lean manufacturing, Six Sigma, AS9100, or comparable quality frameworks, and their application to low-volume or high-mix production.
Prior experience supporting test and evaluation activities, including production acceptance testing or flight test readiness from a manufacturing perspective.
Demonstrated ability to brief technical findings to senior government leadership and translate complex manufacturing data into actionable insights.
Top Secret clearance with ability to obtain SCI/SAP is desired.

Responsibilities

Report to the R&D Portfolio Manager within the Air Force Acquisition Operating Unit (AFA OU).
Provide contractor support as a subject matter expert in small UAS production and manufacturing, embedded with an Air Force System Program Office to support program execution across the production lifecycle.
Focus on analyzing production scalability, manufacturing readiness, and quality control.
Support government engagement with prime contractors and observing test and production activities.
Work on-site with government personnel to deliver objective technical analyses, documentation, and recommendations that inform acquisition and production decisions without exercising decision-making authority.
Provide subject matter expertise in small UAS (Group 1–3) production and manufacturing technologies.
Perform independent technical analyses to support government PMs with insights on production scaling, manufacturability, and industrial base capacity.
Analyze production readiness, manufacturing maturity (MRL), and producibility risks associated with sUAS airframes, propulsion, avionics, sensors, and ground control systems, and provide written technical assessments.
Review and assess contractor-provided production and quality data, including quality metrics, configuration management artifacts, lot acceptance results, and corrective action documentation; provide objective observations without directing contractor actions.
Support government-led engagements with prime contractors and suppliers by preparing technical inputs, participating in production reviews and manufacturing audits, and documenting risks, issues, and observations.
Travel to contractor facilities to support test and production-related activities, including observation of developmental testing, qualification events, and production acceptance testing.
Work on‑site within the Program Office to support briefings, technical reports, and acquisition documentation, operating under government direction and oversight.