Sewing Inspector (Quality Control)

Design FoundryHickory, NC
5hOnsite

About The Position

The Sewing Inspector is responsible for inspecting sewn fabric components used in upholstered furniture, including flatwork, cushions, and topstitch, to ensure they meet quality standards and customer specifications. This role involves examining stitching, seams, fabric alignment, and overall construction, identifying defects, and working with sewing teams to resolve issues before production moves forward. The Sewing Inspector plays a critical role in maintaining product integrity and customer satisfaction. You embody our core values: We Are Family, We Own It, We Give Our All, and We Have Fun, fostering teamwork, accountability, and excellence in every aspect of the sewing inspection process.

Requirements

  • High school diploma or equivalent required.
  • Minimum of 1–3 years of experience in sewing inspection or quality control preferred, preferably in upholstered furniture manufacturing. Will train the right candidate.
  • Strong attention to detail and ability to identify defects in stitching, seams, and fabric construction.
  • Knowledge of sewing techniques, fabric properties, and quality standards for upholstered furniture.
  • Effective communication and teamwork skills to collaborate with sewing operators and production teams.
  • Ability to read and interpret work orders, patterns, and quality specifications.
  • Ability to stand, bend, and inspect sewn components for extended periods (shifts can range from 8-10 hours per day)
  • Ability to lift and maneuver fabric rolls or sewn pieces weighing up to 25 lbs.

Nice To Haves

  • Additional training or certification in textile quality control is a plus.
  • None required, though training in textile inspection or lean manufacturing is a plus.

Responsibilities

  • Perform detailed inspections of sewn fabric components, ensuring compliance with quality standards and production specifications.
  • Identify defects such as skipped stitches, loose threads, seam misalignment, puckering, and inconsistent tension.
  • Verify proper fabric alignment, pattern matching, and seam reinforcement based on design specifications.
  • Ensure all sewn components meet required measurements before advancing to the next production stage.
  • Communicate quality issues to sewing operators and supervisors, providing feedback for process improvements.
  • Document defects and collaborate with the sewing team to implement corrective actions.
  • Monitor recurring defects and recommend adjustments to sewing techniques or equipment settings.
  • Participate in continuous improvement initiatives to enhance quality and reduce sewing errors.
  • Ensure compliance with company quality assurance policies, safety regulations, and industry standards.
  • Assist in updating inspection guidelines and training materials for new and existing sewing team members.
  • Maintain accurate records of inspection results, including defect trends and corrective actions taken.
  • Generate reports on sewing quality performance and provide feedback to supervisors and production teams.
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