Senior Thermal Management Engineer

Moseley Technical Services, Inc.•Sterling Heights, MI

6d•$79 - $84

About The Position

Join a team dedicated to designing and producing armored combat and support vehicles. As a prime mover in ground force capabilities, this firm provides innovative solutions that ensure the safety and effectiveness of military personnel worldwide, focusing on durability, mobility, and performance.

Requirements

Bachelor’s Degree in Mechanical Engineering
Ability to obtain a U.S. Security Clearance
15+ years of mechanical/thermal systems engineering experience
Strong understanding of mechanical and thermal engineering principles
Experience with 1-D fluid system modeling
Experience with heat exchanger design/sizing
Experience supporting prototype and/or production builds
Experience with Teamcenter and Vis Mockup
Ability to meet Anthropometric Size Requirements (ASR) for confined military vehicle environments

Nice To Haves

Experience supporting ground combat vehicle programs
Experience working in DoD or defense vehicle environments
Familiarity with military vehicle packaging constraints
Experience supporting supplier technical management and source selection

Responsibilities

Lead mechanical and thermal design engineering of powerpack (engine/transmission), electronics cooling, and crew cabin HVAC systems
Derive vehicle-level performance requirements and develop/release engineering specifications
Perform 1-D fluid flow modeling and analysis to size and optimize distribution systems
Conduct heat exchanger sizing and optimization
Develop alternative design concepts and perform trade study analyses
Design, select, and integrate HVAC components and subsystems
Develop CAD studies and collaborate with design teams to create objective models/drawings
Track and manage weight, cost, thermal, and power allocations
Develop and maintain Technical Data Packages (TDPs) and release drawings per the Engineering Release Plan (ERP)
Prepare and support supplier documentation including SOW, CIDS, ICD, SSP, and RFP packages
Perform supplier source selection evaluations and technical proposal reviews
Provide technical oversight to suppliers during design, development, validation, and testing
Support prototype builds; develop test plans, execute validation testing, and generate reports
Conduct engineering evaluations in laboratory environments
Investigate and resolve production, supplier, and field issues; implement corrective actions
Support formal Design Reviews and present technical findings
Develop project plans, ROMs (Rough Order of Magnitude estimates), BOEs (Basis of Estimates), and cost estimates
Travel up to 20% to supplier sites, facilities, and military installations