Senior Test/Validation Engineer - Electrification

Caterpillar•Mossville, IL

26d•Onsite

About The Position

Your Work Shapes the World at Caterpillar Inc. When you join Caterpillar, you're joining a global team who cares not just about the work we do - but also about each other. We are the makers, problem solvers, and future world builders who are creating stronger, more sustainable communities. We don't just talk about progress and innovation here - we make it happen, with our customers, where we work and live. Together, we are building a better world, so we can all enjoy living in it. The Senior Validation/Test Engineer role is with the Caterpillar Electrification + Energy Solutions Division in Peoria Illinois. The successful candidate will assume responsibility for delivering successful validation plans for Power Conversion products and systems that enable electrification-based solutions for our customers. Primary responsibilities will include developing product risk assessments (design Failure Modes and Effects Analysis) DFMEA, validation test plans and product validation metrics for new product introduction and in-production product improvement projects.

Requirements

Degree Requirement: Bachelor of Science, Electrical Engineering or Mechanical Engineering (Electrical preferred)
Technical Excellence: Industry experience, analyzing the failure mechanisms of power conversion technology and applying problem solving to identify solution plans. Electrification experience strongly preferred.
Level Extensive Experience:
Experience developing DFMEAs and pre-validation test planning with technical teams
Experience writing technical documentation, specifically test procedures
Mentors others to enhance their technical competence and its application to achieve more effective technical solutions.
Proficiency in Minitab, Pro-E, PLATO e1ns preferred
Proficiency in Microsoft 365 ecosystem (Word, Excel, PowerPoint, Outlook, OneNote, Visio, Teams, SharePoint)
Accuracy and Attention to Detail: Understanding the necessity and value of accuracy; ability to complete tasks with high levels of precision.
Level Extensive Experience:
Processes large quantities of detailed information with high levels of accuracy.
Productively balances speed and accuracy.
Implements a variety of cross-checking approaches and mechanisms.
Demonstrates expertise in quality assurance tools, techniques, and standards.
Employs techniques for motivating employees to meet or exceed accuracy goals.
Decision Making and Critical Thinking: Knowledge of the decision-making process and associated tools and techniques; ability to accurately analyze situations and reach productive decisions based on informed judgment.
Level Extensive Experience:
Differentiates assumptions, perspectives, and historical frameworks.
Evaluates past decisions for insights to improve decision-making process.
Assesses and validates decision options and points and predicts their potential impact.
Advises others in analyzing and synthesizing relevant data and assessing alternatives.
Uses effective decision-making approaches such as consultative, command, or consensus.
Ensures that assumptions and received wisdom are objectively analyzed in decisions.
Project Management: Ability to effectively assemble and lead diverse project teams to achieve common goals and to deliver timely results
Level Extensive Experience:
Utilizes preferred tools, techniques and methods for estimating project cost and time.
Plans, estimates, staffs, organizes and monitors significant projects.
Identifies risks and vulnerabilities; creates contingency plans.
Conducts regular and ad-hoc project reviews with project team, sponsors, and clients.
Maintains open communication among project participants and interested parties.
Communicates reporting requirements; creates monitoring and control mechanisms.
Product Testing: Knowledge of product testing approaches, techniques and tools; ability to design, plan and execute testing strategies and tactics to ensure product quality at all stages of manufacturing.
Level Extensive Experience:
Experience with the collection and use of test data to produce statistical models to predict reliability.
Coordinates execution of test plans, including resources, strategy, schedules, processes and tools.
Collaborates with design team to ensure testing considerations are incorporated into system design.
Recommends tools and techniques for automating, simplifying and enhancing product testing.
Compares and contrasts alternative testing methodologies and tools.
Matches testing methodology and tools to product being tested; develops test scenarios and scripts.
Estimates time, effort and resources required for thorough testing.
Troubleshooting Technical Problems: Knowledge of troubleshooting approaches, tools and techniques; ability to anticipate, detect and resolve technical problems in a manufacturing or product development environment.
Level Extensive Experience:
Evaluates business impact of failure and the criticality and timing of needed resolution.
Coaches others how to resolve integration or communications problems in multi-vendor environment.
Applies specific techniques for isolating a problem and defining resolution approach.
Uses advanced diagnostic techniques and tools for unusual or performance-related problems.

Nice To Haves

Training and certification in the application of DFMEA methodology. AIAG (Automotive Industry Action Group) and or SAE J1739.
Fluent with Core International Standards for EV Charging Systems. IEC (International Electrotechnical Commission) IEC 61851 - Conductive charging systems
Six Sigma Black Belt certification.

Responsibilities

Lead the development and maintenance of electrification product validation plans:
Coordinate and align DFMEA and validation test preparation project plan timelines with product introduction teams.
Lead product design teams in the successful development of DFMEAs. Ensure that product requirements align with validation test plans.
Continued collaboration with product development and test execution teams, revising DFMEAs with new risk discovery.
Develop reliability targets for new products.
Create DFMEA driven validation project plans, as well as test procedures, collaborating with
Support product design teams in analysis of test failure discoveries. Lead creation of new test plans to support validation of design improvement iterations.
Preparation and reporting of Product Validation metrics (risk criticality, reliability prediction, testing status) to NPI leadership and team members.