Senior Structural Analyst (R3263)
About The Position
Shield AI is seeking a Senior Structural Analyst to support the structural analysis and testing of advanced UAVs. In this role, you will contribute to the analysis, validation, and optimization of lightweight, high-performance aircraft structures while working closely with Mechanical, Systems, Propulsion, and Aerospace Engineers. This role is ideal for engineers with 5+ years of experience who have a strong foundation in structural analysis and are looking to deepen their expertise in finite element analysis (FEA), composite materials, mechanical testing, and aircraft loads in a fast-paced aerospace environment.
Requirements
- B.S. in Mechanical Engineering, Aerospace Engineering, or related field.
- 5+ years of experience in structural analysis, FEA, or aerospace structures.
- Experience with FEA tools (ANSYS, NASTRAN, HyperWorks, or similar).
- Strong hand-calculation skills for strength, stability, and fatigue.
- Working knowledge of composite materials and lightweight structures.
- Familiarity with structural testing methods.
- Proficiency with data analysis tools (Excel, MATLAB, Python, or similar).
- Strong communication skills and ability to collaborate in a team-based environment.
Nice To Haves
- Masterâs degree in Mechanical or Aerospace Engineering.
- Experience with UAVs, aircraft structures, or aerospace testing programs.
- Exposure to CAD (NX, SolidWorks) and PLM tools.
- Familiarity with aerospace standards and structural certification concepts.
Responsibilities
- Build and refine finite element models (FEM) to evaluate structural performance of UAV components and subassemblies.
- Perform static, modal, fatigue, and vibration analyses to assess stress, deformation, and durability.
- Conduct hand calculations to validate FEA results and support design decisions.
- Partner with design engineers to optimize structures for weight, strength, and manufacturability.
- Support development and execution of structural test plans, including quasi-static, vibration, and shock testing.
- Analyze structural test data and flight telemetry to correlate analysis predictions with real-world performance.
- Assist in defining load cases, material properties, and design margins.
- Prepare and present structural analysis reports to cross-functional engineering teams.
- Contribute to improving analysis workflows, tools, and documentation.
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What This Job Offers
Job Type
Full-time
Career Level
Mid Level
Number of Employees
1,001-5,000 employees
