Senior Staff Mechanical Engineer - Harness Design (R3935)

Shield AISan Diego, CA
1d$166,632 - $249,948

About The Position

Shield AI is on a mission to build the world’s best AI pilot—and we’re looking for a Senior Staff Harness Design Engineer to help power that vision. In this high-impact, high-ownership role, you’ll take the lead in architecting and designing the complex wire harnesses and cable assemblies that are the nervous system of our next-generation autonomous UAV platform. Your deep expertise in harness design won’t just support the mission—it will enable it. From concept to deployment, you’ll play a critical role in ensuring reliability, precision, and performance in the field, where failure is not an option. If you’re passionate about cutting-edge aerospace technology and want to build systems that make a real-world difference, this is your chance to make your mark—on the ground and in the skies.

Requirements

  • Bachelor’s degree in Electrical, Mechanical, or Aerospace Engineering
  • 8+ years in wire harness design for aerospace or robotics
  • Strong CAD skills (NX or CATIA preferred) for 3D harness modeling
  • Experience using EWIS design software (Zuken, Capital, etc)
  • Expertise in GD&T, tolerance stack-ups, and IPC/WHMA-A-620 standards
  • Experience with electrical schematics and connector selection
  • Hands-on experience with harness fabrication or testing
  • Ability to work independently and lead in fast-paced, cross-functional teams
  • A demonstrated record of working hard, being trustworthy, holding yourself to high standards, and being kind to others

Nice To Haves

  • Experience designing harnesses for UAVs, aircraft, or spacecraft
  • Familiarity with EWIS compliance and RTCA DO-160 testing
  • Proficiency in failure mode analysis (FMEA) and root cause investigations
  • Knowledge of Teamcenter or similar PLM systems

Responsibilities

  • Lead design of wire harnesses and cable assemblies for autonomous UAVs
  • Own harness design process: concept, 3D CAD routing, analysis, and drawing release
  • Perform electrical and environmental analysis for harness reliability
  • Prototype and test harnesses in dynamic, mission-critical environments
  • Collaborate with avionics, systems, and manufacturing teams for integration
  • Mentor engineers and drive harness design best practices
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