Senior Quality Engineer
About The Position
Ready to make an impact? Join a stable and growing organization where your career can flourish! If you're excited about new opportunities, keep reading! At Trace-A-Matic, our people are our greatest assets! We offer a friendly, clean, and safe work environment where everyone can thrive. Our mission is to achieve excellence in complex precision machined components and ensure customer satisfaction. Plus, we have a fantastic Gainsharing program: when the company profits, we share 50% with our employees, paid out quarterly! Trace-A-Matic offers: 10 Paid Holidays Service-Based PTO Gainsharing Medical, Dental, Vision Insurance 401k with company contribution Exciting, fast-paced environment with cutting edge equipment/manufacturing processes On-site Fitness Center & Medical Clinic Weekly Pay Performance Merit Raises Climate Controlled Environment Career development and growth opportunities Position Overview: The Sr. Quality Engineer supports advanced quality planning for CNC machining operations in an AS9100-certified environment by developing, optimizing, and maintaining manufacturing quality plans that ensure product quality, on-time delivery, and cost efficiency. This role bridges project management, manufacturing engineering, and production operations with a strong focus on aerospace requirements, measurement system analysis, statistical process control, and six-sigma continuous improvement.
Requirements
- Expert knowledge of ISO 9001/AS9100 quality management systems and associated industry standards
- Proficient understanding of CNC machining processes: milling, turning, grinding, multi-axis machining
- Ability to interpret GD&T per ASME Y14.5
- Excellent communication and teamwork skills
- Experience with multi-axis CNC machining and complex precision parts.
- Thorough knowledge of Geometric Dimensioning and Tolerancing (GD&T) for CNC machining processes
- Attention to detail and documentation discipline
- Ability to work effectively in a fast-paced manufacturing environment
- Hands-on, proactive approach to process improvement
- Excellent organizational skills
- Experience with industry standards, material requirements, and subcontractor processes.
- Requires bachelor’s degree in engineering, or seven to ten years of progressively related experience
- 3+ years of manufacturing engineering experience in a aerospace/defense CNC machining manufacturing environment.
- Working knowledge of AS9100 quality systems, NADCAP, and customer-specific requirements
- Familiarity with ERP/MES systems.
- Advanced experience with CMM programing and inspection (PC-DMS, Calypso, or similar)
- Strong understanding of Gage R&R, bias, linearity, and stability Studies
- Experienced in data analysis for statical process control using Minitab, QDAS, or other SPC software
- Proficient with manual and automated measurement tools: calipers, micrometer, height gages, optical comparators, surface roughness testers
Nice To Haves
- Lean Manufacturing/Six Sigma certification
- ASQ Certified Quality Engineer, preferred
Responsibilities
- Develop, document, and optimize manufacturing quality control plans for CNC machining (milling, turning, multi-axis) processes.
- Create and maintain quality process flow diagrams, PFMEAs, and control plans that will include inspection gage plans, quality work instructions, and floor inspection reports.
- Select appropriate gages, inspection/CMM fixtures, inspection frequencies, and quality control strategies.
- Support new production parts with advanced quality planning, measurement system analysis, first article inspections, and production qualification using statistical analytics.
- Provide hands-on shop floor support to resolve manufacturing and quality issues.
- Ensure all manufacturing processes comply with AS9100, customer, and regulatory requirements.
- Support First Article Inspection (FAI) per AS9102 requirements and/or Production Part Approval Processes (PPAP).
- Participate in internal and external audits; support corrective and preventive actions (CAPA).
- Assist with root cause analysis and implementation of corrective actions for nonconformances.
- Maintain process documentation and change control per quality system requirements.
- Identify opportunities for process improvement and scrap reduction.
- Lead or participate in Lean, Six Sigma, or Kaizen initiatives.
- Analyze manufacturing data to improve quality, efficiency, and throughput.
- Support standardization and best practices across machining operations.
- Work closely with management, manufacturing engineers, production leads, supervisors, purchasing, and scheduling planners.
- Interface with customers, suppliers, and internal teams on technical manufacturing matters.
- Support vendors and subcontractors as required.
Benefits
- 10 Paid Holidays
- Service-Based PTO
- Gainsharing
- Medical, Dental, Vision Insurance
- 401k with company contribution
- Exciting, fast-paced environment with cutting edge equipment/manufacturing processes
- On-site Fitness Center & Medical Clinic
- Weekly Pay
- Performance Merit Raises
- Climate Controlled Environment
- Career development and growth opportunities
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What This Job Offers
Job Type
Full-time
Career Level
Mid Level
