Senior Quality Control

Jensen Metal Products•Caledonia, WI

About The Position

Reporting to the QC & Engineering Manager, the Senior Quality Control (QC) serves as a pivotal leader within our contract job shop environment, specializing in sheet metal fabrication. This senior role is responsible not only for meticulous inspection and documentation—including oversight of PPAP (Production Part Approval Process) and ISIR (Initial Sample Inspection Report) requirements—but also for driving a culture of continuous improvement across quality systems and production processes. In addition to performing all core QC duties, the Senior QC is expected to be a proactive change agent, advocating for process enhancements and inspiring team members to speak up and initiate positive change. This role encourages open communication and collaboration to identify inefficiencies, recommend actionable improvements, and champion the adoption of best practices throughout the organization. Career growth This role can provide a pathway to KSP-level responsibilities, including opportunities to lead QC functions across our multiple companies, depending on performance, skills, and business needs. KSP is the parent company to Jensen Metal Products, Jensen Powder Finishers, Real Flame and Jensen Castings.

Requirements

High school diploma or GED equivalent required; technical degree or relevant certifications in quality/manufacturing preferred
Minimum 5 years' experience in an ISO-certified contract job shop, with advanced expertise in sheet metal fabrication and quality systems; Laser, Press Brake, Mig & Tig Welding, Powder Coating, Customer Interfacing, CAR’s, Audits , ISO 9001
Valid Driver’s License
Experience working in a contract manufacturing setting
Extensive working knowledge of PPAP and ISIR processes, including documentation, review, and direct interaction with contract customers
Proficiency with advanced inspection tools (calipers, micrometers, CMMs), and a strong command of GD&T and blueprint interpretation
Demonstrated experience in leading quality improvement programs and successfully implementing process changes
Exceptional communication skills, both written and verbal, with a proven ability to mentor and influence cross-functional teams
Self-motivated, detail-oriented, adaptable, and passionate about driving positive change for organizational success
Monday–Friday, 6:00 AM–2:30 PM, with required flexibility to support 2nd shift and occasional weekends as needed

Responsibilities

Lead and perform the preparation, review, and submission of PPAP and ISIR documentation for contract sheet metal jobs, ensuring all deliverables exceed customer and regulatory requirements
Audit welds and fabricated parts, validating adherence to specifications, tolerances, and quality standards
Mentor and train junior QC personnel, fostering a team oriented toward continuous learning and process excellence
Champion continuous improvement initiatives by identifying opportunities for process optimization and cost savings
Act as a change agent—proactively propose, communicate, and help implement new or improved quality procedures; encourage others to voice insights, observations, and concerns to enhance workflow and product quality
Lead root cause analysis and corrective action processes, especially as they relate to PPAP/ISIR non-conformances or customer feedback
Represent QC in cross-functional teams, bringing a solutions-oriented approach to meetings with production, engineering, and management
Support customer and third-party audits, ensuring all quality documentation, including PFMEA, Control Plans, and Process Flow Diagrams, is accurate and up to date
Maintain and improve systems for documentation, traceability, and reporting in compliance with ISO standards and specific contract customer requirements

Benefits

Medical Insurance: Health, Dental and Vision plans are available
Health Reimbursement: We provide a generous health reimbursement when you reach your out-of-pocket health insurance deductible
401(k) Matching: Company matches for participating employees up to 4%
Holidays and Paid Time Off: We offer paid holidays and generous paid time off to support work-life balance
Insurance Options: Disability and Life insurance options available
Safety PPE Allowance: For safety footwear and prescription safety glasses
Weekly Pay: Enjoy the convenience of receiving your pay on a weekly basis
Profit Sharing: Available for eligible employees
Team Events: We celebrate our employees dedication through social gatherings
Employee Recognition: We celebrate and acknowledge the hard work and achievements of our team members
Training and Development: We offer opportunities for continuous learning and professional growth