Senior Project Engineer

LGI Homes•Ankeny, IA

About The Position

Develop, troubleshoot, and optimize key manufacturing processes utilized in APC plants. Deliver cost savings, quality improvements, and robust control of these processes. Be the go-to technical process expert for dryers, membranes, separation, and fractionation of APC products.

Requirements

Bachelor of Science in Engineering, Food Science, Food Technology, Chemistry, or related field.
Master’s degree with 5 or more years of experience or bachelor’s degree with 8 or more years of experience in a manufacturing environment with an understanding of process control and development is required.
Process troubleshooting, designing and implementing new processes.
Experience in Food, Agriculture, Dairy, BioProcessing or other process intensive industries.
Previous Project Management or leadership experience.
Experience with controls (PLC’s, DCS integration) at the very least control narrative documentation
Comprehensive knowledge of process development tools and capability to statistically analyze complex manufacturing processes.
Ability to design new processes and optimize existing manufacturing processes.
Strong analytical skills to interpret data to make decisions.
Above average skills in Microsoft Excel.
Excellent interpersonal and communication skills.
Approximately 40% domestic travel and occasional international travel is required.
Participates in E-Verify

Nice To Haves

Working knowledge of food or feed industry, food safety, and GMP is preferred.
Continuous improvement tools such as Lean, Six Sigma, TPM, SPC, etc. are desired.

Responsibilities

Identify opportunities for quality, cost, and delivery improvement.
Develop solutions to mitigate issues and optimize Operations performance metrics.
Utilize tools such as 8D problem solving, Six Sigma DMAIC, design of experiments, to understand critical input variables that affect process performance and identify viable changes, modifications, and improvements to reduce variation.
Work with supervisors, managers, and employees to deploy improvement solutions, including procedural changes, line and equipment modifications, and SOP revisions, that are sustainable and consistent throughout all manufacturing facilities.
Serve as a technical resource for applied statistics, process assessment techniques, cost determination, project planning, and control plan implementation and assist with engineering savings impact calculations.
Lead plant and supplier trials in cooperation with Operations, Quality and R&D to access new technologies and processes.
Design and implement methods for process control, process improvement, testing, and inspection.
Develop a deep technical knowledge of key APC processes such as drying, membranes, separation, and fractionation. Document and share this knowledge in a sustainable way.
Understand APC processes globally and assist as needed in unifying best in class processes.
Assist Engineering Manager in special projects as assigned.
Willingness to travel and spend time in the processes at our manufacturing plants, on both day, weekends, and off-shifts as required.
Supervise the work and job performance of at least 1 technician in the execution of improvement or development projects.
Coordinate with R&D personnel for use of the lab and pilot plant as needed.
Write Capital expense requests, coordinate equipment ordering and supervise project work to ensure approved requests are completed within budget.