Senior Process Engineer
About The Position
Bolder Industries is redefining the rules of sustainable manufacturing. We deliver traceable, mass-balanced circular solutions for the rubber, plastics, and petrochemical sectors — transforming end-of-life tires into high-value materials used by global brands across more than 3,000 applications. With proven technology, a strong commercial track record, and rapid global growth, Bolder leads the industry in circularity at scale. Executives join for the mission and stay for the people. We have a bold, collaborative culture driven to make a difference. If you’re ready to lead innovation and scale global impact, this is where bold ideas meet real results. Bolder Industries is ISO 9001 certified and holds a Silver EcoVadis rating. Visit www.bolderindustries.com to learn more. We’re seeking a Senior Process Engineer to lead the process design and optimization of our pyrolysis operations—including reactors, heavy oil condensing, and carbon finishing systems. You’ll play a pivotal role in both greenfield and brownfield projects while supporting the development of operations, technical services, and training infrastructure.
Requirements
- Bachelor’s degree in Chemical Engineering.
- 12+ years of experience in process design and development in oil & gas, gasification, or pyrolysis.
- Expertise in process modeling and simulation software (e.g., HYSYS, Aspen, HTRI).
- Proven experience with heat exchangers, condensing systems, pumps, and control valves.
- Strong understanding of PFDs, P&IDs, and process control strategies.
- Experience with EPC environments and process scale-up.
- Familiarity with relevant codes and industry standards.
- Exceptional communication, documentation, and problem-solving skills.
- Ability to lead complex projects and collaborate in multidisciplinary teams.
Responsibilities
- Lead the end-to-end process design of pyrolysis plants.
- Design and optimize pyrolysis reactors and oil condensing systems.
- Review and approve FEED and EPC deliverables for brownfield projects.
- Prepare Basic Engineering Packages (BEP) for upcoming greenfield projects.
- Standardize process design documentation across facilities.
- Create and maintain process documentation: PFDs, P&IDs, mass and energy balances, data sheets, RFQs, etc.
- Utilize process simulation software (e.g., Aspen HYSYS, HTRI) for modeling and optimization.
- Define and monitor KPIs to evaluate process efficiency and project success.
- Support commissioning, startup, and troubleshooting for new and existing systems.
- Develop operating manuals, technical training materials, and QA/QC procedures.
- Collaborate across teams: Operations, Maintenance, Finance, Projects, and with external EPCs and vendors.
- Ensure compliance with safety and industry standards (ASME, ASTM, API, TEMA).
- Drive MOC (Management of Change) processes and documentation.
Benefits
- Career Growth: Training and development programs
- Employee Recognition: Real-time appreciation with personalized rewards
- Time Off: Generous PTO and paid sick leave
- Comprehensive Insurance: Medical, dental, and vision for employees and families
- Security: Short-term/long-term disability and life insurance at no cost to employee
- Retirement: 401(k) participation
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What This Job Offers
Job Type
Full-time
Career Level
Senior
Number of Employees
11-50 employees
