Senior Process Engineer

Fujifilm • Bothell, WA

115d • $97,000 - $135,000

About The Position

We are seeking a skilled and detail-oriented Senior Process Engineer dedicated to developing and optimizing transducer manufacturing processes. The ideal candidate will bring strong mechanical aptitude, hands-on experience with advanced subtractive manufacturing techniques, and a deep understanding of materials science—including metals, alloys, ceramics, composites, and adhesives. This role involves direct involvement in the preparation and processing of transducer acoustic stacks and arrays, as well as the development of new techniques to enable cutting-edge acoustic designs. As a key member of our team, you will play an essential role in improving product quality, increasing manufacturing efficiency, and expanding production capabilities through process troubleshooting and the adoption of innovative technologies. Working collaboratively with cross-functional engineering, manufacturing, and operations teams, the Senior Process Engineer will drive continuous improvement using quality system tools and data-driven analysis, ensuring robust process documentation, traceability, and compliance with stringent manufacturing standards. The successful candidate will be self-motivated, an excellent communicator, and thrive in a dynamic environment that values technical expertise, problem-solving ability, and proactive innovation.

Requirements

• Bachelor's or Master's degree in Mechanical Engineering, Manufacturing Engineering, Industrial Engineering, Materials Science, or a related field that combines process and mechanical engineering expertise.
• 4-6 years' experience in process development and device manufacturing, preferably in medical devices with high documentation and traceability demands.
• Practical experience with manufacturing processes and equipment, particularly precision machining and subtractive manufacturing (e.g., dicing saws, CNC milling, cutting, drilling).
• In-depth understanding of mechanical systems, tooling, and materials properties (metals, alloys, ceramics, composites), including their interaction with manufacturing processes.
• Experience with precision assembly techniques; familiarity with piezo-ceramic and advanced polymers is a plus.
• Exposure to additional processes and equipment is beneficial: metallization, soldering, PCBA fabrication, epoxy curing.
• Proficiency in data collection and statistical analysis for process improvements using software such as JMP, Minitab, or similar.
• Background or experience in transducer and medical ultrasound physics is desirable.

Nice To Haves

• Familiarity with piezo-ceramic and advanced polymers.
• Exposure to metallization, soldering, PCBA fabrication, epoxy curing.
• Background or experience in transducer and medical ultrasound physics.

Responsibilities

• Develop, optimize, and troubleshoot transducer manufacturing processes, including the transfer of designs from development to manufacturing.
• Improve and maintain subtractive manufacturing processes (e.g., dicing saws, machining), including equipment selection, setup, and maintenance for consistent and reliable operation.
• Debug manufacturing processes and equipment, conducting root cause analyses and implementing corrective/preventative actions.
• Collaborate with Engineering for fixturing design, tolerancing, design for manufacturing, and update related process documentation (process maps, PFMEA, test methods, drawings, instructions, reports).
• Work closely with Manufacturing and Operations teams to assess and enhance production capabilities and capacity.
• Apply materials science expertise (metals, alloys, ceramics, composites, adhesives) to optimize process capabilities and product performance, including investigating new tooling, materials, processes, and technologies.
• Use quality system tools and methodologies (cause and effect diagrams, Pareto charts) to seek continuous improvement in transducer product manufacturing.
• Conduct, interpret, and report on design of experiments (DOE) and statistical process control (SPC) data.
• Research and qualify new suppliers and vendors to support manufacturing operations.

Benefits

• $97,000.00 - $135,000.00/yr. depending on experience.
• Medical, Dental & Vision insurance.
• Life & Company paid Disability.
• Retirement Plan (401k): 4% automatic Company contribution, Fujifilm matches 50 cents for every dollar you contribute, up to 6% of your salary.
• Paid Time Off: You can accrue up to three (3) weeks of PTO in your first year of employment, PTO increases based on years of service.
• Employee Choice Holidays: Four (4) additional paid days off, based on date of hire in the calendar year.
• Paid Holidays: Eight (8) paid holidays per year.

What This Job Offers

• Job Type: Full-time
• Career Level: Senior
• Industry: Machinery Manufacturing
• Education Level: Bachelor's degree