Senior Principal Controls Engineer

BaxterRound Lake, IL
4dOnsite

About The Position

This is where your work makes a difference. At Baxter, we believe every person—regardless of who they are or where they are from—deserves a chance to live a healthy life. It was our founding belief in 1931 and continues to be our guiding principle. We are redefining healthcare delivery to make a greater impact today, tomorrow, and beyond. Our Baxter colleagues are united by our Mission to Save and Sustain Lives. Together, our community is driven by a culture of courage, trust, and collaboration. Every individual is empowered to take ownership and make a meaningful impact. We strive for efficient and effective operations, and we hold each other accountable for delivering exceptional results. Here, you will find more than just a job—you will find purpose and pride. Your role at Baxter This is where your expertise helps people. Automation engineer that supports process and automation improvements in a manufacturing site. Resources will collaborate with Manufacturing, Operational Excellence, and Quality to drive improved performance on production equipment. Responsible to deliver equipment that supports process reliability, Industry 4.0 initiatives, and plant-wide efficiency and to ensure the process design and operation consistently meet Engineering/Quality standards.

Requirements

  • Bachelor’s degree in Engineering (Electrical, Mechanical, Chemical, or related discipline preferred).
  • 8+ years of relevant engineering experience in a manufacturing environment.
  • Ability to work in a Penicillin/Cephalosporin facility.
  • Onsite, full‑time role with less than 10% travel.
  • Strong understanding of regulatory compliance, safety standards, and validation practices.
  • Experience with automation platforms, including Allen‑Bradley ControlLogix PLCs and Safety PLCs.
  • Proficiency with Allen‑Bradley HMIs, Fanuc/Staubli robotics, Cognex/Keyence vision systems, and Rockwell/Yaskawa servo systems.
  • Familiarity with motion control, VFDs, encoders, hydraulics, and pneumatics.
  • Hands‑on mechanical proficiency; experience with Serialization and SCADA systems is a plus.
  • Demonstrated capability in developing and performing validation protocols.
  • Experience with Industry 4.0 technologies, including AI‑based vision and robotics.
  • Exposure to Six Sigma, DFSS, and Voice of Customer methodologies.

Responsibilities

  • Support daily operations by identifying control system improvements, addressing obsolescence risks, and enhancing equipment reliability.
  • Develop and implement improvement strategies that align with site priorities and longterm business goals.
  • Troubleshoot and optimize automated equipment at the machine and system level to improve throughput, uptime, and repeatability.
  • Advance the site’s digital transformation through automation, data integration, and Industry 4.0 initiatives.
  • Partner with manufacturing, quality, and compliance teams to ensure adherence to regulatory requirements.
  • Author, execute, and report on validation activities, including test protocols.
  • Lead NCR/CAPA investigations and implement corrective and preventive actions.
  • Own change control activities related to equipment and process modifications.
  • Serve as a subject matter expert for equipment troubleshooting and process performance issues.
  • Provide leadership, technical direction, and innovation on complex engineering initiatives that advance plant capability.

Benefits

  • Baxter offers comprehensive compensation and benefits packages for eligible roles.
  • Our health and well-being benefits include medical and dental coverage that start on day one, as well as insurance coverage for basic life, accident, short-term and long-term disability, and business travel accident insurance.
  • Financial and retirement benefits include the Employee Stock Purchase Plan (ESPP), with the ability to purchase company stock at a discount, and the 401(k) Retirement Savings Plan (RSP), with options for employee contributions and company matching.
  • We also offer Flexible Spending Accounts, educational assistance programs, and time-off benefits such as paid holidays, paid time off ranging from 20 to 35 days based on length of service, family and medical leaves of absence, and paid parental leave.
  • Additional benefits include commuting benefits, the Employee Discount Program, the Employee Assistance Program (EAP), and childcare benefits.
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