Senior Piping Engineer

BNH • San Marcos, TX

114d • $105,000 - $177,000

About The Position

Beyond New Horizons (BNH), LLC is a vital component of the national defense infrastructure, responsible for the design, construction, and operation of cutting-edge aerospace ground test facilities. Our work directly contributes to the advancement of aerospace technology and supports critical national security missions. We offer a challenging and rewarding environment where your expertise will have a significant impact. As a Senior Piping Engineer, you will be a technical leader responsible for the full lifecycle design of complex piping systems for the United States Air Force’s aerospace ground test facilities. You will play a key role in ensuring the safety, reliability, and efficiency of our operations, while also contributing to the development of less experienced engineers and the adoption of innovative technologies.

Requirements

• B.S. in Chemical or Mechanical Engineering with a minimum of 8 years of demonstrated high-performance success in the design, analysis, and implementation of piping and/or process piping systems.
• Must be able to obtain and maintain security clearance and the AEDC local area network.
• Current U.S. Citizenship required.

Nice To Haves

• Extensive knowledge of piping and/or process piping system design principles, including fluid mechanics, heat transfer, stress analysis, materials selection, and piping component selection.
• Experience with the design of complex process systems including pumps, valves, heat exchangers, pressure vessels, and other related equipment.
• Extensive knowledge and understanding of relevant industry codes and standards (e.g. ASME B31.1, 31.3, B&PV codes).
• Proficient in industry-standard design software, such as AutoCAD, Autodesk Inventor, Caesar II, Plant 3D, Applied Flow Technology (AFT), etc.
• Experience with FEA software is highly desirable.
• Proven ability to conduct risk assessments and develop and implement effective mitigation strategies.
• Experience with high temperature (over 2000 degrees F), cryogenics, flammable fluids, severe cyclic conditions, pipe stress analysis, pipe hanger selection, pipe supports, process equipment selection and sizing.
• Excellent written and verbal communication skills, with the ability to effectively communicate complex technical information to diverse audiences.
• Proven ability to work effectively in a collaborative team environment.
• Exceptional analytical and problem-solving skills, with the ability to identify and resolve complex engineering challenges in a timely and efficient manner.
• Professional Engineer (PE) license.
• Active Department of Defense Secret clearance.

Responsibilities

• Lead and execute all phases of process piping and piping system design, from initial concept to final commissioning, ensuring adherence to requirements and industry best practices.
• Generate creative and feasible design concepts for piping systems based on operational needs and technical requirements.
• Develop preliminary designs, including process flow diagrams, piping and instrumentation diagrams, equipment layouts, and material selections.
• Refine preliminary designs, performing detailed calculations, selecting components, and creating detailed drawings and specifications.
• Finalize designs based on reviews, analysis, and feedback, creating comprehensive documentation for fabrication, installation, and testing.
• Provide on-site support during installation, commissioning, and troubleshooting activities. Ensure accurate as-built drawings and documentation are created.
• Ensure all designs comply with relevant industry codes and standards as applicable (e.g. ASME B31.1, B31.3, B&PV codes).
• Conduct comprehensive risk assessments throughout the design process, identifying potential hazards and developing effective mitigation strategies.
• Work collaboratively with a multi-disciplinary team, including design engineers, drafters, systems and reliability engineers, and plant and facility operations engineers.
• Collaborate with fabrication and installation engineering teams and crafts personnel to ensure designs are practical, constructible, maintainable, and efficiently implemented in the field.
• Mentor and guide junior and fellow senior engineering personnel, sharing your knowledge and experience, and promoting and challenging them toward professional growth.
• Champion the adoption of advanced technologies and design innovations, including visual and animated displays.
• Contribute to the migration from 2D design practices to a digital enterprise environment, including 3D design, BIM (Building Information Modeling), and digital twins.
• Support the transition of design information into a modeling and simulation framework to assist in operations, maintenance, reliability, and model-based systems engineering (MBSE) initiatives.
• Participate in and foster a work environment that is based upon openness, trust, communication, teamwork, empowerment, innovation, and satisfaction.

Benefits

• Competitive salaries
• Continuing education assistance
• Multiple healthcare benefits packages
• 401K with employer matching
• Paid time off (PTO) along with a federally recognized holiday schedule

What This Job Offers

• Job Type: Full-time
• Career Level: Senior
• Education Level: Bachelor's degree