Senior Metallurgical Engineer – Metallization and Scaling
About The Position
Vulcan Elements is manufacturing American rare-earth permanent magnets for a secure, resilient future. With a focus on national security and economic resiliency, we serve critical industries such as defense, aerospace, and automotive powering a high-technology future. Vulcan Elements is building a team of ambitious professionals committed to Mission Focus, Technical Excellence and Transparency. As a Senior Metallurgical Engineer, you will be responsible for the production of metal, meeting specification, from oxides, as well as the process definition, continuous improvement, documentation, and scale – up of metallization processes. The ideal candidate is a hands-on subject matter expert in metallurgical reduction and melting processes, with experience translating fundamentals to repeatable, documented, and operable industrial processes.
Requirements
- Bachelor’s Degree or higher in Metallurgical Engineering, Materials Science, or a related field
- 5+ years of hands-on experience in metallurgical process development or production
- Strong working knowledge of: High-temperature reactions and thermodynamics Metal melting and solidification Vacuum and controlled-atmosphere processing
- Proven experience creating clear, auditable, and operator-ready process documentation.
- Experience supporting pilot plant or early commercial operations.
- Must be a U.S. Person due to required access to U.S. export-controlled information or facilities.
Nice To Haves
- Experience with reactive or high-melting-point metals
- Experience in startup or scale-up environments
- Knowledge of quality systems (ISO, internal technical governance)
- Ability to operate as a technical authority without excessive oversight
Responsibilities
- Lead the conversion of metal oxides to on-specification metals using thermal and chemical reduction routes.
- Continuous, data driven, process improvements, and translation of pilot-scale improvements to full production, prioritizing documentation and management of change.
- Author and maintain formal process documentation suitable for training and execution by operations teams.
- Partner with R&D, operations, quality, and EHS teams to ensure metallurgical processes are: Safe Scalable Cost-effective Environmentally compliant
- Provide technical leadership and mentorship to junior engineers and technicians.
- Responsibilities and tasks outlined are not exhaustive and may change as determined by the needs of the business
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What This Job Offers
Job Type
Full-time
Career Level
Senior
Number of Employees
11-50 employees
