Senior Mechatronics Engineer

Whisper Aero-posted about 1 month ago

Full-time • Senior

Onsite • Crossville, TN

11-50 employees

Transportation Equipment Manufacturing

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Whisper Aero is seeking a Mechatronics Engineer in Crossville, TN. The Mechatronics Engineer is a highly skilled engineer with a proven track record of creating innovative, clever mechanisms and demonstrating strong system-level design thinking. As part of our dynamic team, you'll contribute to the development of complex, multi-disciplinary systems by making well-considered design decisions that enhance the functionality and elegance of the entire system. If you're an engineer who consistently brings ingenuity to your designs and excels at both conceptualization and execution, we want to hear from you.

Mechanical design using CAD to build up 3D system/product models.
Innovative Mechanism Design: Develop and design complex mechanical systems, focusing on creative and efficient mechanisms that integrate seamlessly into larger systems. You'll regularly be tasked with solving intricate engineering problems by thinking at both the component and system level.
System-Level Design Thinking: Understand the broader system architecture and ensure that component-level decisions contribute to an elegant, functional whole. You'll work to ensure that mechanical subsystems complement electrical, software, and control elements, optimizing for overall system performance.
CAD Mastery: Utilize advanced CAD software (such as SolidWorks, Creo, or similar) to create detailed 3D models, assembly drawings, and technical documentation for both quick prototypes and final designs. Your designs will reflect both individual creativity and the needs of the overall system.
Rapid Prototyping: Collaborate with the team to bring designs to life through rapid prototyping, iterative development, and hands-on testing. Be comfortable working with various tools and technologies to quickly build and evaluate your designs.
Cross-Disciplinary Collaboration: Work closely with electrical engineers, software developers, and other team members to ensure seamless integration of mechanical systems into larger projects, with a deep understanding of how your design choices impact other disciplines.
Component Optimization for System Performance: Make intelligent design decisions at the component level that enhance the system's performance, reduce complexity, and improve reliability. You'll think critically about how each part contributes to the overall system's success.
Problem Solving: Exhibit a creative, problem-solving mindset, using a mix of engineering fundamentals, trial and error, and ingenuity to develop functional, reliable, and elegant mechanical solutions that align with system goals.
Iterative Design: Embrace the spiral design process, working in fast-paced cycles to continuously improve and refine designs based on testing and feedback.
Team Engagement: Participate in design reviews, offering insights on how to improve the system's efficiency and elegance through thoughtful mechanical design. Share your knowledge of system-level impacts and learn from other team members.

Requires a bachelors or masters degree in Aeropspace Engineering, Mechanical Engineering, Computer Engineering, Electrical Engineering, Computer Science, or related engineering discipline.
Requires 5-10 years of experience designing and implementing innovate mechanisms for aerospace or defense that work effectively within larger systems. The experience should demonstrate creativity, functionality, and an understanding of mechanical principles at both the component and system levels.
CAD Proficiency: Expert-level proficiency in CAD tools (e.g., SolidWorks, Autodesk Inventor, Creo) is essential. Experience with simulation tools (e.g., FEA, CFD) and their use in optimizing both individual components and systems is a plus
Prototyping and Fabrication: Experience with hands-on prototyping, 3D printing, CNC machining, and other fabrication techniques, with a focus on building components that integrate into larger systems effectively
System Thinking and Multidisciplinary Skills: Proven experience designing with system-level thinking in mind. Experience working alongside other engineering disciplines such as electrical or software is beneficial. Exposure to robotics, automation, or mechatronics systems is a strong plus.
Analytical Skills: Strong understanding of mechanical engineering principles, including materials science, statics, dynamics, thermodynamics, and how they apply to system-level designs.
Component-Level Optimization: Ability to optimize individual components for improved system functionality, reliability, and performance. You'll take a holistic view to ensure every part contributes to a well-balanced, efficient, and high-performing system.
Grit and Perseverance: Ability to persist through design challenges, test multiple iterations, and deliver solutions on time while maintaining quality

Drone or model aircraft experience
Experience with PCB design and prototyping of embedded systems
Mechanical engineering course work
Aerospace engineering course work
Experience writing RTOS based programs on embedded systems
Experience using Code Composer Studio and/or STM32CubeIDE
Experience with embedded linux / raspberry pi

Top-tier Benefits: 100% paid Medical, dental, and vision for employees, 75% paid for dependents
PTO & Federal Holidays: Starting at four weeks of paid time off for vacation, sick, and personal days
Competitive Salary: Value-based compensation, plus enjoy Tennessee's no-income-tax life
End of Year Bonuses: For eligible employees
We always have beverages and snacks available to energize you throughout the day, with paid team meals based on office demands.
401(k)
Relocation Assistance
Professional Development Stipend

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