Senior Mechanical Manufacturing Engineer — Humanoid Robot Factory

FoundationSan Francisco, CA
7h$155,000 - $185,000

About The Position

We are building the manufacturing system that will scale humanoid robots into the real world. This role exists to turn engineering intent into production reality — fast. You will design, build, and launch manufacturing systems that take complex electromechanical products from prototype to repeatable, scalable production. This is not a maintenance role. This is a factory-building role. We are looking for someone who has already lived through high-pressure manufacturing ramps — ideally in EV drive unit, battery module, or battery pack production — and understands what it takes to deliver when timelines are aggressive and ambiguity is high.

Requirements

  • Bachelor’s or Master’s degree in Mechanical Engineering or related field.
  • 8+ years building and launching manufacturing systems in advanced hardware environments.
  • Proven track record bringing lines from concept → pilot → production ramp.
  • Deep hands-on experience with: EV drive unit manufacturing Battery module or battery pack manufacturing Automated assembly and production tooling
  • Strong experience with assembly line design, takt planning, and manufacturing scaling.
  • Experience designing and deploying end-of-line testing systems.
  • Comfortable working directly on the factory floor to resolve issues.

Nice To Haves

  • Robotics or humanoid manufacturing experience.
  • Startup or high-growth production environments.
  • Automation integration, industrial robotics, and controls exposure.
  • Experience scaling complex electromechanical systems under aggressive timelines.

Responsibilities

  • Own end-to-end design of humanoid robot manufacturing lines and production cells.
  • Build scalable manufacturing systems designed for aggressive robot-per-day ramp targets.
  • Define factory layout, material flow, line balance, takt time, and staffing strategy.
  • Make practical engineering tradeoffs between automation, flexibility, and speed.
  • Architect and deploy automated and semi-automated assembly lines.
  • Design production tooling, fixtures, and error-proofing systems that work reliably on real factory floors.
  • Drive automation decisions based on throughput and stability — not automation for its own sake.
  • Lead vendor integration and line bring-up with strong execution ownership.
  • Apply hands-on experience from EV drive unit, battery module, or battery pack manufacturing.
  • Build robust assembly processes for actuators, power systems, and electromechanical subsystems.
  • Lead pilot builds, process validation, and production launch.
  • Drive aggressive improvements in yield, cycle time, and line stability.
  • Design assembly line architecture from subassembly through final robot integration.
  • Build end-of-line testing systems validating mechanical, electrical, and functional performance.
  • Ensure traceability and data feedback loops that drive rapid problem solving.
  • Design test systems that help engineering move faster — not slower.
  • Push DFM/DFA decisions early and aggressively.
  • Lead PFMEA and production readiness with a bias toward action.
  • Solve problems directly on the line when needed.
  • Raise execution standards across engineering and manufacturing teams.

Benefits

  • We provide market standard benefits (health, vision, dental, 401k, etc.). Join us for the culture and the mission, not for the benefits.
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