Senior Mechanical Engineer

CHAOS Industries • Hawthorne, CA

3h • Onsite

About The Position

CHAOS Industries is redefining modern defense with a multi-product portfolio that gives the ultimate advantage—domain dominance. The company's products are powered by Coherent Distributed Networks (CDN™), empowering warfighters, commercial air operators, and border protection teams to act faster, adapt rapidly, and stay ahead of evolving threats.
CHAOS Industries was founded in 2022 and has raised a total of $1 billion in funding from leading investors, including 8VC, Accel, and Valor Equity Partners. The company is headquartered in Los Angeles, with offices in Washington, D.C., San Francisco, San Diego, Seattle, and London. For more information, please visit www.chaosinc.com.
Role Overview:
CHAOS is seeking a Senior Principal Mechanical Design Engineer to serve as the technical authority for the design, integration, and qualification of electronic hardware and enclosures for aerospace and defense applications. This role is responsible for setting mechanical direction across programs, solving complex design challenges, and ensuring technical excellence from concept through qualification, production, and sustainment.
The ideal candidate brings deep hands-on mechanical design expertise, strong CAD and packaging experience, and a proven ability to independently lead cross-disciplinary technical efforts spanning mechanical, electrical, RF, power, and systems engineering.
This is a full-time, on-site position in Hawthorne, CA.

Requirements

• Bachelor’s degree in Mechanical Engineering or a related discipline
• 4+ years Relevant experience in mechanical design and integration of electronic hardware for aerospace, defense, or similar applications
• Strong proficiency with mechanical CAD tools (e.g., SolidWorks or equivalent) and experience producing production-ready drawings
• Experience designing mechanical hardware for RF, avionics, power electronics, and/or embedded computing products
• Solid understanding of mechanical drafting standards, GD&T, tolerance analysis, and configuration-controlled documentation
• Experience supporting prototype builds, integration, and qualification testing
• Strong problem-solving skills, attention to detail, and ability to work effectively in fast-paced development programs
• Ability to obtain and maintain a U.S. security clearance

Nice To Haves

• Master’s degree in Mechanical Engineering or a related field
• Advanced experience with SolidWorks for complex parts and assemblies
• Experience with commercial FEA or multiphysics simulation tools (e.g., NASTRAN, ABAQUS, ANSYS, COMSOL, CFD tools)
• Familiarity with military specifications and standards (e.g., MIL-STD-810)
• Familiarity with military and aerospace connectors (e.g., MIL-DTL-38999, ARINC, Micro-D)
• Experience supporting environmental qualification testing and analysis (e.g., thermal cycling, vibration, shock)
• Experience supporting cable harness routing, connector layouts, and electromechanical integration
• Experience with additive manufacturing, CNC machining, and prototype fabrication techniques
• Hands-on experience working with machine shop and prototype lab equipment

Responsibilities

• Architect and design ruggedized electronic hardware and enclosures, including chassis, card-level packaging, mounting features, and thermal solutions, in accordance with program requirements and applicable standards
• Define and maintain mechanical architectures, interfaces, and design approaches to support multi-disciplinary system integration.
• Develop and oversee 3D CAD models, assemblies, drawings, and interface control documentation (ICDs), ensuring production-ready quality and configuration control.
• Perform first-order structural and thermal analyses to support design decisions and verify compliance with environmental and performance requirements
• Perform and/or review first-order structural and thermal analyses to support design decisions and verify compliance with environmental and performance requirements
• Lead cross-disciplinary technical resolution involving mechanical, electrical, RF, power, and systems engineering teams
• Serve as a primary technical hardware interface with customers, platform providers, suppliers, and manufacturing partners.
• Perform make/buy assessments with manufacturing partners as required
• Support production transition, configuration control, and fielded system sustainment, including investigation and resolution of integration issues

Benefits

• Medical, dental, and vision benefits 100% paid for by the company
• 401k (+ 50% company match up to 6% of pay), FSA, HSA, life insurance, and more
• Free daily lunch, ‘No meeting Fridays’, unlimited PTO, casual dress code
• Competitive base salaries, generous pre-IPO stock option grants, relocation assistance, and (coming soon!) annual bonuses

What This Job Offers

• Job Type: Full-time
• Career Level: Senior