Senior Mechanical Engineer - Robotics

Prime Robotics • Denver, CO

70d • $140,000 - $160,000

About The Position

As a Senior Mechanical Engineer at Prime Robotics, you are a highly skilled technical expert focused on optimizing our robotic product designs from both mechanical and electrical perspectives. Reporting to the CEO, you will work to analyze current designs and drive systematic improvements for better performance, manufacturability, and cost-effectiveness. This is a hands-on technical role where you'll be the lead engineer responsible for design optimization and continuous product improvement. You'll have the unique opportunity to directly impact the performance and quality of cutting-edge warehouse automation technology. You'll work as a leader on challenging design optimization problems while collaborating with international engineering teams to implement improvements that enhance product performance and customer satisfaction. This role offers the perfect combination of independent technical work, design creativity, and direct impact on product success.

Requirements

• Bachelor's degree in Mechanical Engineering, Electrical Engineering, Mechatronics, or related field
• 5+ years of engineering experience in design optimization, robotics, or complex electromechanical systems
• 3+ years of hands-on mechanical design experience with product development and optimization
• 2+ years of electrical design experience with control systems, power electronics, or sensor integration
• Proven track record of independent design work and successful optimization projects
• Experience with design validation, testing, and performance improvement initiatives
• Advanced CAD proficiency (SolidWorks, AutoCAD, Inventor, or similar)
• Engineering analysis tools including FEA software, simulation tools, and performance modeling
• Design for manufacturing principles and cost optimization techniques
• Quality assurance methodologies and design validation processes
• BOM management including cost analysis, component sourcing, and supplier evaluation
• Documentation tools for creating technical specifications and design records
• Data analysis skills for performance evaluation and design optimization
• Industrial robotics experience with collaborative robots, autonomous systems, or warehouse automation
• Robotic system integration including sensors, actuators, and control electronics
• Motion control systems experience with servo motors, encoders, and positioning systems
• Safety systems design for industrial robotics applications
• Human-robot interaction design considerations and safety protocols

Nice To Haves

• Master's degree preferred with focus on design engineering, robotics, or advanced mechanical systems
• Warehouse automation or material handling systems experience

Responsibilities

• Analyze existing robot designs to identify opportunities for mechanical and electrical improvements
• Conduct comprehensive design reviews and performance assessments of current product portfolio
• Optimize component selection, materials, and design configurations for enhanced performance and reliability
• Develop design alternatives and conduct trade-off analyses to determine optimal solutions
• Create detailed engineering drawings, specifications, and design documentation using CAD software
• Perform stress analysis, thermal analysis, and other engineering calculations to validate design improvements
• Research and evaluate new technologies, materials, and components for product enhancement
• Maintain and optimize Bill of Materials (BOM) for cost reduction and supply chain efficiency
• Optimize mechanical systems including structural components, motion systems, and mechanisms
• Improve joint designs, actuators, sensors, and mechanical interfaces for better performance
• Conduct tolerance analysis and design validation to ensure reliable mechanical operation
• Design for durability, maintenance accessibility, and field serviceability
• Optimize weight distribution, center of gravity, and mechanical stability
• Enhance mechanical safety features and fail-safe mechanisms
• Optimize electrical systems including power distribution, control circuits, and sensor integration
• Improve cable management, connector selection, and electrical interface designs
• Enhance electromagnetic compatibility (EMC) and reduce electrical noise/interference
• Optimize power consumption and thermal management of electrical components
• Design for electrical safety, protection, and diagnostic capabilities
• Improve electrical accessibility for maintenance and troubleshooting
• Apply DFM principles to reduce manufacturing complexity and costs
• Collaborate with manufacturing teams to optimize designs for production scalability
• Establish design standards and best practices for consistent quality
• Develop quality control specifications and acceptance criteria for design improvements
• Create validation and testing protocols to verify design optimization effectiveness
• Document design changes and maintain comprehensive design history
• Manage and optimize Bill of Materials (BOM) including cost analysis, supplier evaluation, and component standardization
• Conduct BOM reviews to identify cost reduction opportunities and eliminate redundant components
• Drive design optimization initiatives with minimal supervision and clear accountability
• Make engineering recommendations and decisions on design trade-offs and technical approaches
• Coordinate with engineering teams in China to implement design modifications
• Present design recommendations and technical analysis to leadership team
• Manage multiple design optimization projects simultaneously with clear prioritization

Benefits

• Employer-subsidized medical, dental, and vision insurance plans
• Dedicated vacation and sick leave
• Invaluable hands-on experience with cutting-edge robotics technology
• A collaborative culture where innovation thrives
• The excitement of contributing to transformative technology in a fast-growing industry

What This Job Offers

• Job Type: Full-time
• Career Level: Senior
• Education Level: Bachelor's degree
• Number of Employees: 51-100 employees