Senior Mechanical Design Engineer
About The Position
Pregis is in the packaging business to protect what matters. We are committed to providing our customers and employees sustainable growth through purpose-driven innovation and customer-centric packaging solutions. If you are looking for a company that is thriving across various high growth industries and is innovative, customer focused, high integrity, believes in strong teamwork and collaboration, Pregis is the company for you. Check out the Pregis Purpose to learn how sustainability and social responsibility is at the very core of our company DNA. Senior Mechanical Design Engineer - New Product Development Aurora, IL Full-Time Leadership + Innovation Build the Future of Packaging Machinery - and the Next Generation of Engineers Are you a seasoned mechanical engineer with a passion for designing complex machinery and guiding others to do the same? At Pregis, we're looking for a Senior Mechanical Engineer to lead the development of cutting-edge packaging equipment - and to coach, mentor, and inspire junior engineers along the way. This is a hands-on, high-impact role within our New Product Development (NPD) team, where you'll take early-stage concepts and turn them into scalable, manufacturable solutions. You'll work closely with cross-functional teams across engineering, manufacturing, procurement, and electrical disciplines - and play a key role in shaping both our technology and our talent.
Requirements
- 10+ years of experience in machine design - packaging machinery preferred
- Strong background in electro-mechanical and pneumatic systems
- Hands-on prototyping experience in R&D or manufacturing environments
- Mastery of SolidWorks, ePDM, and ERP systems for mechanical design and documentation
- Deep understanding of part design, tolerance analysis, and DFM principles
- Creative problem-solving mindset with a builder's mentality
- Excellent communication skills and a collaborative spirit
- Proven ability to mentor, coach, and develop junior engineering talent
- Bachelor's degree in Mechanical Engineering
Nice To Haves
- Experience with firmware, software, or data acquisition systems
- Familiarity with paper packaging systems or materials
- Prior use of tools, fixtures, and testing devices in development environments
- Project leadership or cross-functional team management experience
Responsibilities
- Lead the design, prototyping, and launch of advanced packaging machinery using SolidWorks and ePDM
- Own the full mechanical lifecycle: concept, CAD modeling, BOM creation, testing, and field validation
- Collaborate with electrical engineers on system integration, motor/sensor selection, and sequencing
- Present and release design documentation for stakeholder review and production readiness
- Support beta deployments and troubleshoot real-world performance issues
- Analyze field feedback, competitive equipment, and emerging technologies to drive innovation
- Engage directly with customers to uncover pain points and translate them into design opportunities
- Mentor junior engineers through design reviews, technical guidance, and hands-on coaching
Benefits
- Competitive compensation and benefits
- A culture that values technical excellence, continuous improvement, and leadership at every level
- Competitive base salary: $120,000s to $150,000s, depending on experience
- Comprehensive benefits package
- Opportunity to work on cutting-edge equipment in a growth-focused company
- A culture that values innovation, ownership, and continuous learning
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What This Job Offers
Job Type
Full-time
Career Level
Mid Level
Industry
Administrative and Support Services
Number of Employees
1,001-5,000 employees
