Senior Materials & Process Engineer

E-Space•Arlington, TX

1d•Onsite

About The Position

Ready to make connectivity from space universally accessible, secure and actionable? Then you’ve come to the right place! E-Space is bridging Earth and space to enable hyper-scaled deployments of Internet of Things (IoT) solutions and services. We are building a highly-advanced low Earth orbit (LEO) space system that will fundamentally change the design, economics, manufacturing and service delivery associated with traditional satellite and terrestrial IoT systems. We’re intentional, we’re unapologetically curious and we’re 100% committed to innovate space-based communications and deliver actionable intelligence that will expand global economies, protect space and our planet and enhance our overall quality of life. We are seeking a mid-level Materials & Process Engineer focused on manufacturing complex parts made from polymers and composites that push the boundaries of what's possible. This role centers on solving challenging part production problems by designing and building whatever equipment and process necessary to make build ultra-lightweight and load carrying structures. This role will be located in Saratoga, CA.

Requirements

Bachelor's degree in Mechanical Engineering, Materials Engineering, or related technical field
3-6 year's experience solving complex part manufacturing challenges with focus on scalable processes
Expert-level SolidWorks skills including advanced modeling, drawings, and GD&T application
Experience with advanced materials and high-volume forming processes such as thermosets, thermoplastics, elastomers.
Hands-on fabrication skills: machining, welding, assembly, and creative problem-solving
Track record of solving challenging manufacturing problems while maintaining production viability
Part-focused thinking: ability to reverse-engineer manufacturing solutions from part requirements with volume production in mind
SolidWorks: advanced modeling for complex parts and custom tooling solutions designed for production scale
GD&T: proper application for complex parts with challenging tolerance requirements in volume manufacturing
Creative problem-solving: building non-standard solutions for unique part challenges that work at scale
Hands-on fabrication: whatever skills are needed to make the solution work in production
Materials expertise: understanding polymer and composite material behavior in complex, high-volume forming applications
Production scaling: experience transitioning prototype processes to efficient, large-volume manufacturing

Nice To Haves

You see a complex part and immediately start thinking about how to make it efficiently at volume
You're not limited by existing equipment - you build what's needed to solve the problem for production scale
You thrive on part challenges that others walk away from, especially when volume production is required
You understand that the equipment is just a tool to achieve the real goal: perfect parts at production quantities
You can take a challenging part specification and deliver a working manufacturing solution ready for large-scale production
You think about scalability, cycle times, and production economics from day one
Collaborative environment with part designers, manufacturing teams, and production engineers
This role is ideal for an engineer who gets excited about impossible parts and has the skills to build whatever it takes to make them work at production volumes.
We are redefining how satellites are designed, manufactured and used—so we’re looking for candidates with passion, deep knowledge and direct experience on LEO satellite component development, design and in-orbit activities. If that’s your experience – then we’ll be immediately wow-ed.

Responsibilities

Complex Part Engineering Engineer solutions for producing parts with complex geometries, tight tolerances, and demanding specifications.
Solve process design challenges for parts with undercuts, variable wall thickness, multi-material construction, and precision features.
Develop approaches for parts that others consider unmanufacturable, with focus on volume production capability.
Work with advanced polymer and composite materials to create high-performance components for large-scale manufacturing.
Problem-Solving Through Equipment Development Build whatever equipment is needed to make complex parts work - forming presses, custom tooling, specialized fixtures, and high-throughput processing equipment
Create SolidWorks models and detailed drawings with proper GD&T for tooling and equipment designed for high volume processes.
Machine, weld, and assemble custom solutions when off-the-shelf equipment won't suffice for production requirements
Prototype rapidly until parts meet specifications consistently and processes are ready for scale-up
Part Development & Manufacturing Solutions Take on part challenges that require innovative manufacturing approaches capable of high-volume production
Design and build forming processes for complex brackets, housings, structural components, and precision assemblies with polymer and composite materials
Solve inserts, handling, and quality control challenges for difficult geometries in production environments
Develop repeatable, high-volume processes for complex parts that can efficiently scale to large production runs
Hands-On Implementation Build and test whatever tools, fixtures, and equipment are needed to make parts work at production volumes
Troubleshoot part quality issues and implement design solutions for volume manufacturing
Work directly with prototype parts to understand manufacturing constraints and scale-up opportunities for polymer and composite components