Senior Manufacturing Engineer, Amazon Industrial Robotics

Amazon-posted 4 days ago

Full-time • Mid Level

North Reading, MA

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Amazon Industrial Robotics is seeking exceptional talent to help bridge the gap between design and manufacturing for our next generation of advanced robotics systems. We're building revolutionary manufacturing processes that enable the production of cutting-edge robotic systems at Amazon's scale. In this role, you will design and optimize end-to-end motor manufacturing processes, from lamination stacking through final motor integration. You'll develop innovative solutions for gearbox assembly, stator winding, rotor manufacturing, and complete motor integration, working hands-on with our design teams to transform ambitious motor designs into manufacturable products at scale. This is a unique opportunity to pioneer vertically integrated motor manufacturing methods at an unprecedented scale, working with world-class teams to build the production systems that will bring next-generation robotic actuators to life. If you're passionate about creating the motor manufacturing processes of tomorrow rather than just optimizing those of today, this role offers the chance to make a lasting impact on the future of automation.

Design and implement manufacturing processes for complete motor assemblies including gearboxes, stators, rotors, and final integration
Develop stator lamination stacking processes including tooling design, stack bonding methods, and quality control procedures
Create and optimize stator winding processes for both automated and semi-automated production environments
Design rotor manufacturing and assembly processes including shaft integration, magnet placement, and balancing procedures
Develop gearbox assembly processes including gear manufacturing, housing integration, and lubrication systems
Provide Design for Manufacturing (DFM) and Design for Assembly (DFA) feedback to motor design teams to optimize producibility
Establish process controls and quality systems for critical motor parameters including stack height tolerances, winding resistance, air gap measurements, and dynamic balancing
Develop flexible manufacturing concepts that support motor design iteration and accommodate variable material quality
Assess, onboard and monitor motor component suppliers (laminations, magnets, windings, gears) with respect to quality and delivery performance
Create process documentation, manufacturing instructions, work instructions, and equipment specifications for motor production lines
Specify or develop data collection and dashboarding models for real-time motor manufacturing quality monitoring
Collaborate with hardware engineering teams to transition motor designs from prototype development into volume production
Identify and resolve mechanical, electrical, and assembly issues in motor production environments
Optimize manufacturing processes to maximize motor performance consistency and minimize cost
Work with cross-functional teams to ensure smooth product launches and production ramp-up for new motor variants

Bachelor's degree in Mechanical Engineering, Aerospace Engineering, Manufacturing Engineering, or an equivalent field
Experience collaborating and influencing multiple teams across multiple organizations
Experience writing technical documents, project plans and progress reports to leadership and to stakeholders
Experience working in an Agile environment
Experience in motor manufacturing or electro-mechanical assembly processes
Knowledge of motor design principles including electromagnetic theory, stator/rotor construction, and gearbox mechanics
Experience in prototyping and production tooling development
Experience leading the detailed design of manufacturing processes for complex electro-mechanical systems
Thorough understanding and use of principles, theories and concepts in manufacturing engineering and ability to apply them to motor production
Experience with full lifecycle development
Experience evaluating design, performance and logistical tradeoffs for motor manufacturing systems

Master's degree in mechanical engineering or equivalent
Experience embedding design within product teams for agile design and development collaboration
Knowledge of Lean Manufacturing
Experience in high-volume motor manufacturing environments including lamination processing, winding operations, and final assembly
Experience with stator lamination stacking methods (bonding, welding, interlocking)
Experience with automated or semi-automated winding equipment and processes
Experience with rotor manufacturing including magnet insertion, shaft press-fitting, and dynamic balancing
Experience with gearbox design, gear manufacturing processes, and assembly methods
Proficiency in Design for Manufacturing and Assembly (DFMA/DFX) principles
Experience in taking a motor design from conception through engineering design and into high-volume production
Knowledge of motor testing methods including back-EMF testing, cogging torque measurement, and performance characterization
Experience with precision manufacturing processes and tight tolerance control (±0.05mm or better)
Experience with supplier management and quality systems for motor components

Medical, Dental, and Vision Coverage
Maternity and Parental Leave Options
Paid Time Off (PTO)
401(k) Plan

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