Senior Manufacturing Engineer - Failure Analysis

Elbit AmericaRoanoke, VA
2dOnsite

About The Position

Manufacturing process engineering position focused on root cause analysis and implementing controls for the manufacturing and testing of Night Vision goggles. The ideal candidate will apply Six-Sigma tools to eliminate rework, conduct root cause analysis, and implement controls in manufacturing processes. The individual can expect to spend time doing data analysis, process improvements, and directly engage with the factory teams on the shop floor to be most effective.

Requirements

  • BS in Electrical, Mechanical, Materials Engineering, or equivalent
  • 5+ years of failure analysis techniques, data analysis, and problem-solving methodologies
  • In-depth knowledge of statistical analysis techniques and SPC
  • Effective communication and documentation skills
  • Proficiency with MS Office products such as Outlook, Word, Excel, PowerPoint, or equivalents
  • Ability to handle multiple high priorities
  • Collaborate with respect and integrity with all levels in the organization
  • This position requires the candidate to be able to obtain a security clearance.

Nice To Haves

  • Prior experience in night vision, thermal, and optics-related fields is a plus.
  • Experience with statistical analysis software; Minitab, JMP a plus.
  • Six sigma blackbelt certification is a plus.
  • Technical experience in a manufacturing environment handling yield and process improvement work.
  • Experience writing MS Access queries (linking multiple tables, using If statements or other functions, etc.) or equivalent programming understanding.

Responsibilities

  • Conduct root cause analysis on the product as well as components, create detailed reports with data, and recommend/implement solutions
  • Implement process controls to prevent escapes to customers
  • Use data analysis techniques to identify gaps and make improvements
  • Use process equipment, test instruments, and precision gauges in appropriate situations
  • Optimize manufacturing and testing processes/equipment and implement cost reduction opportunities (yield and productivity improvements, waste elimination)
  • Daily hands-on floor support to evaluate and process reworks
  • Work with and train bargaining unit employees to improve work processes and product quality
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