SENIOR INDUSTRIAL ENGINEER

SMALLEY STEEL RING COMPANY•Lake Zurich, IL

1d•$100,000 - $130,000

About The Position

Smalley is the global manufacturing leader of precision metal formed products – known for our Spirolox® retaining rings and Crest-to- Crest® wave springs. Our success is propelled by our inventive spirit, devoted team members, extensive engineering proficiency, and technical ability, cultivated by over 100 years of manufacturing excellence. We supply to industries including aerospace, automotive, medical, energy, robotics and industrial machinery – supporting over 70% of the Fortune 500 global manufacturers. We are proud of our commitment to delivering innovative, high-quality products, relentless pursuit of improvement, and unwavering dedication to providing excellent service to our valued customers. Why Smalley? At Smalley, we take pride in cultivating an inclusive work environment that values creativity, collaboration and diversity. We believe in our associates' unique perspectives that they bring to every challenge, which is why we will empower you to push the boundaries of what is possible. We are committed to nurturing an enjoyable work atmosphere demonstrated through activities such as Spirit Days, Cancer Awareness events, Health and Wellness activities, and fun sports opportunities to play in basketball, bags, and ping pong tournaments! Job Summary We are seeking a Senior Industrial Engineer with 10 years of experience specializing in metal forming, spring winding, and packaging as a technical leader who bridges high-precision fabrication with automated end-of-line systems. This role oversees the entire product lifecycle, ensuring that specialized components are manufactured efficiently and packaged securely for shipment.

Requirements

10 years of experience specializing in metal forming, spring winding, and packaging

Responsibilities

Design and optimize advanced processes for metal forming and CNC spring winding (compression, extension, and torsion)
Integrate and validate automated packaging systems, including bulk container filling, individual part protection, and labeling to prevent damage to precision springs.
Manage multi-phase capital equipment projects, including the specification, RFQ, and commissioning of new winding and packaging lines.
Lead Design for Manufacturability (DFM) and Design for Packaging reviews to reduce material waste and optimize shipping density.
Use Six Sigma and Root Cause Analysis (RCA) to solve complex defects in both part formation (e.g., set loss) and packaging failures.
Design complex layouts for equipment and workspace using AutoCAD or SolidWorks to optimize material flow and space requirements.
Act as the technical authority, training junior engineers and operators on equipment setup, material science, and automation troubleshooting.