Senior High-Voltage Cable Harness Design Engineer
About The Position
The Mechanical Design group is seeking a Senior High-Voltage Cable Harness Design Engineer to join our team. As a member of the Mechanical Design team, you will be a driving force of innovation and help build the future of electric vehicle charging. The Interconnect Design Engineer will play a direct role in the design and execution of ChargePoint’s products. We are seeking a confident and personable engineer who has exceptional manufacturing experience, including design for manufacturing, design for cost, and assembly, production tooling development, with a proven track record of delivering world-class products in cross-functional teams. As a Senior High-Voltage Cable Harness Design Engineer, your responsibilities will focus on the manufacturability, cost effectiveness, and design for quality of current production and new products: Execution from architecture to mass production Design, prototype, and refine solutions to difficult engineering challenges Interfacing directly with global suppliers to efficiently execute designs into mass production Identifying design opportunities for quality, cost, assembly, and manufacturing Production tooling development and monitoring for production Root cause and failure analysis on parts and products
Requirements
- Bachelor’s degree in Mechanical/Electrical Engineering or related field
- Minimum 6 years of industry experience in an Engineering role with 3 years in the Cable Harness or Interconnect design field
- Understanding of cable/connector tests (cross-section, pull-out, current cycling, electrical performance)
- Working knowledge of basic metallurgy, solid mechanics, and material selection as it relates to electrical contacts, conductors, and insulators
- Connector selection (IP-rated, pin-outs, etc.); crimp & crimp quality
- Experience with standards & regulations (USCAR, IEC, IPC)
- Interference/shielding/grounding considerations (EMI, routing)
- Thermal design of contacts & ampacity
- Wire gauge selection (twisted pair, micro-coax, AWG, etc.)
- Ability to optimize complex electrical harness wire designs, drawings, and schematics
- Experience working on regulated consumer or industrial products, including the design of components or systems submitted for regulatory compliance approval
- Strong working knowledge of injection molding, CNC machining, and mass production processes
- A self-starter who is comfortable driving multiple parts and aspects of the product design process simultaneously
- Ability to learn quickly and operate outside of your comfort zone
- Proficient in CAD (Zuken & NX highly preferred, others accepted)
- Ability to review and optimize 2D drawings, including understanding tolerances of various manufacturing methods and GD&T
Nice To Haves
- High power system and interconnect design (up to 1kV & up to 500A)
- Ruggedized outdoor electromechanical products (IP protection)
- Strong background in failure analysis and root cause investigations
- Material selection for functional and regulatory requirements
Responsibilities
- Execution from architecture to mass production
- Design, prototype, and refine solutions to difficult engineering challenges
- Interfacing directly with global suppliers to efficiently execute designs into mass production
- Identifying design opportunities for quality, cost, assembly, and manufacturing
- Production tooling development and monitoring for production
- Root cause and failure analysis on parts and products
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What This Job Offers
Job Type
Full-time
Career Level
Mid Level
Number of Employees
501-1,000 employees
