Senior Hardware Electrical Engineer

BlueHalo • San Diego, CA

81d • $160,000 - $180,000

About The Position

BlueHalo, now an AV company, is a leading autonomous vehicle company developing cutting-edge RF-based Counter-Unmanned Aircraft Systems (C-UAS) platforms. We are at the forefront of defense technology innovation, creating solutions that protect critical infrastructure and personnel. We are seeking a Senior Hardware Electrical Engineer to join our dynamic Engineering Team as an integral contributor to our RF-based Counter-UAS platforms. The ideal candidate will drive development, integration, and testing of advanced technologies while supporting our transition from development to production. This role requires a strong electrical engineering background with demonstrated expertise in hardware production, late-stage development, postproduction diagnostics, and rework of sensitive electronics. You will contribute significantly to ongoing R&D initiatives and continuous performance improvement of our C-UAS effectors, including developing comprehensive test plans, conducting data measurements and collection, and participating in hands-on field and laboratory test & evaluation activities.

Requirements

• Education: bachelor's degree in electrical engineering or related technical discipline
• Experience: Minimum 4-to-5 + years of experience in hardware engineering roles
• Cross-functional Collaboration: Proven ability to work effectively with engineering, supply chain, procurement, and operations teams

Nice To Haves

• Advanced Education: master's degree in electrical engineering or related discipline
• 7+ years of experience would be preferred
• Standards & Compliance: Working knowledge of AS9100, IPC standards, and quality management systems
• Digital Tools: Familiarity with PLM tools and digital thread initiatives
• RF/Electronics Experience: Experience with RF systems, electronic warfare, or counter-UAS technologies
• Strong understanding of work order management, lead time management, theory of constraints, lean six sigma, and demand-supply matching

Responsibilities

• Provide direct, hands-on support for product manufacturing across multiple programs and product lines
• Test and troubleshoot hardware systems through the analysis of hardware schematics, component datasheets, and PCB layout; driving root cause analysis and resolution of process issues, non-conformances, and yield concerns
• Utilize oscilloscopes, multimeters, and other precision test equipment for circuit analysis and troubleshooting
• Rework failed PCB assemblies using soldering iron and hot air reflow
• Maintain and improve existing manufacturing processes, tooling, and work instructions to support scalable and efficient production
• Coordinate design-for-manufacturability (DFM) efforts with R&D, systems, and hardware engineering teams to ensure seamless development-to-production transitions
• Develop and enhance automated test systems to improve efficiency and reliability
• Conduct hands-on evaluation and validation of system components
• Track and report key production metrics including throughput, cycle time, quality yield, and material availability
• Participate in capital equipment planning and facility layout improvements to support current and future production demands
• Support PM with data tracking and reporting to support SIOP and engineering management calls

Benefits

• Health insurance
• Life insurance
• Disability
• Company holiday and paid time off
• Parental leave
• 401(k) company match and contributions
• Professional development/training reimbursements
• Other work/life programs

What This Job Offers

• Career Level: Mid Level
• Industry: Computer and Electronic Product Manufacturing
• Education Level: Bachelor's degree
• Number of Employees: 1,001-5,000 employees