Senior Engineering Technician

THE VISUAL PAK COMPANIES•Waukegan, IL

53d•$64,917 - $97,375•Onsite

About The Position

The Senior Engineering Technician provides technical expertise and hands-on assistance in the maintenance, troubleshooting, and optimization of manufacturing equipment and processes. This role is responsible for enabling the achievement of operations transformation, delivering operational improvements, sustaining a high-performing Lean & Quality culture, striving for zero defects by utilizing Continuous Improvement processes and tools, and being a catalyst to institute a “culture” of process capabilities and control rather than product inspection.

Requirements

Bachelor’s Degree in Mechatronics, Industrial Maintenance, Electrical Engineering, Mechanical Engineering, or a related field.
Minimum 5 years of experience in a technical role working with CPG production equipment.
Mechanical Skills: Pneumatics, Hydraulics, Pumps, Bearings, Chains and Belting, Conveying Systems, Valves, and Mechanical Troubleshooting.
Electrical Skills: Basic Electricity, Volt Meter and Amp Probe, AC/DC Motors and Control Systems, Basic Schematic Reading, Basic PLC Knowledge, and Electrical Troubleshooting.
Machine Shop Skills: Welding, Fabrication, and Proficiency with all Standard Maintenance Tools and Shop Equipment.
Machine Experience: Ronchi, MRM/Elgin, Cozzoli, Kapsall, Oden, and Kalish, Pacific Liquid Fillers, Pace, Hamrick, Pearson Erectors and Sealers, Resina and Kapsall Automatic Cappers and PE. Tronics, and Quadrel Labelers.
Knowledge of production machinery, processes, and standards related to performance, maintenance, and safety.
Ability to read and interpret mechanical and electrical schematics.
Demonstrated ability to troubleshoot complex equipment issues and develop effective solutions under pressure.
MS Office Suite: strong competency and use of software
Effective communication skills (verbal & written). Ability to effectively communicate to both senior management as well as operational associates.
Sufficient interpersonal and technical skills to earn respect and recognition.
Demonstrated aptitude to produce effective presentations of technical material to non-technical people, both written and verbal.
Must be able to regularly lift 55 lbs.
Must be able to stand/walk for an entire eight-hour shift.
Occasional bending, crouching, and crawling
Must be able to hear and understand work direction in a loud, distracting manufacturing environment
Must be able to judge distance, identify details, and view the computer screen regularly

Nice To Haves

PMMI Mechatronics certification a plus.
Experience with maintenance management software a plus.
Smartphone helpful

Responsibilities

Provide specific engineering details for the customer quote request process, including line layouts, production speeds, crewing, bottlenecks, capital requirements, etc.
Evaluate and make informed decisions on packaging specifications and fill requirements to achieve a balance between customer needs and in-house capabilities. Evaluate new packaging and work with in-house and outside technical staff to determine exactly what is needed to run on existing equipment. Provide engineering direction to design and create solutions to optimize and expand current capabilities.
Provide in-house consultation, support, and direction to production and quality groups as it pertains to the form-fit function of new and existing packaging
Diagnose and resolve complex issues related to electrical, mechanical, and control systems, including PLCs, robotics, sensors, and other automated systems
Oversee the installation and commissioning of new production equipment, ensuring compliance with safety standards and operational requirements.
Implement modifications and upgrades to existing equipment to improve performance, reliability, and efficiency, or to meet new production requirements.
Develop and communicate preventive maintenance schedules to minimize unplanned downtime and prolong equipment lifespan.
Maintain accurate records of work performed, including collecting performance and machine qualification data.
Work closely with production operators, process engineers, and other stakeholders to identify areas for improvement and implement corrective actions.
Ensure all work is conducted in compliance with safety regulations and company policies, including lockout/tagout (LOTO) procedures.
Mentor and train junior technicians on equipment operation, maintenance best practices, and troubleshooting techniques.
Participate in continuous improvement initiatives aimed at optimizing production efficiency, equipment reliability, and overall plant performance.
Deliver results for a successful lean transformation
Successful transformation to include increased safety, quality, productivity, and cost reduction

Benefits

Health & Wellness – Comprehensive medical, dental, and vision plans.
401(k) Retirement Savings – with Company match
Flexible Spending Accounts (FSA) & Dependent Care Accounts (DCA) –Save pre-tax dollars on eligible medical expenses.
Dependent Care Subsidy –Extra financial support for your family’s dependent care needs.
Childcare & Elder Care Resources – Find trusted care options near you easily.
Tuition/Education Assistance – Invest in your growth with financial support for education and professional development.
Active & Fit Direct – Affordable access to thousands of gyms and fitness centers.
Geode Health – Mental health support tailored to your needs.
Commuter Benefits – Save on transit and parking expenses.
Health Advocate Services – Get expert help navigating healthcare and benefits.
Benefit Hub – Employee Perks and Discount Marketplace – Exclusive savings on shopping, travel, and more!
Pet Insurance – Coverage to keep your furry family members healthy.
Paid Time Off & Holidays – Recharge and enjoy your well-earned time away.
Short & Long-Term Disability Insurance -Disability income protection for long and short-term absences from work.