Senior Engineer, Machine Safety

PPC Partners IncNew Berlin, WI
7d

About The Position

The Senior Engineer, Machine Safety is responsible for evaluating industrial automation systems to ensure compliance with safety standards and regulations. This role involves conducting risk assessments, designing and implementing machine safety solutions, and supporting clients with audits and compliance. The engineer also plays a key role in improving workplace safety through incident analysis, system upgrades, and best-practice guidance across diverse industries.

Requirements

  • High School Diploma (or equivalent) required

Nice To Haves

  • Bachelor’s degree in safety engineering, Industrial Engineering, Mechanical Engineering,Electrical Engineering, or a related field preferred
  • Certifications such as Certified Machine Safety Expert (CMSE), Functional Safety Engineer (TÜV Rheinland, TÜV SÜD), Certified Safety Professional (CSP) or ANSI B11 LMSS are a plus

Responsibilities

  • Conduct comprehensive hazard analyses and risk assessments
  • Implement ISO 12100 and other relevant safety standards to develop effective risk mitigation strategies
  • Design and integrate machine safety systems such as emergency stop systems (E-Stops), light curtains, interlocks, and other safety mechanisms tailored to client requirements
  • Develop and program Programmable Safety Controllers to enhance workplace safety
  • Ensure client compliance with OSHA, ANSI B11, ISO, and other applicable safety regulations and industry guidelines
  • Provide guidance and support during safety audits and assessments
  • Assist clients in improving their safety procedures to prevent future risk
  • Advise clients on best practices for designing collaborative robots and industrial automation systems with force limits, redundancy, and fail-safe mechanisms
  • Investigate workplace incidents involving industrial automation to identify root causes and propose design modifications
  • Contribute to the continuous improvement of client safety procedures by identifying trends and promoting proactive solutions to prevent future risks
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