Senior Controls Engineer

IDEXXRoswell, GA
6h$115,000 - $123,000

About The Position

As a Senior Controls Engineer, you will join a leader in veterinary medical device manufacturing that is advancing the future of automation and smart factory technologies. You’ll play a critical role in developing, optimizing, and supporting advanced automation systems that drive manufacturing efficiency, reliability, and innovation. This is your opportunity to design and implement robust control systems, lead large-scale automation projects, and shape the next generation of intelligent, highly automated production equipment. You’ll work with cutting-edge controls technologies in a collaborative environment that values innovation, problem-solving, and work–life balance. If you’re ready to make an impact and help build world-class automated manufacturing systems, we want you on our team.

Requirements

  • Bachelor’s degree in Electrical Engineering, Controls Engineering, Mechanical Engineering, Computer Engineering, or related discipline—or equivalent experience.
  • 5+ years of hands-on controls engineering experience, including PLC programming, HMI development, and industrial automation support.
  • Strong proficiency with Allen‑Bradley PLCs and Rockwell Automation software.
  • Solid understanding of industrial control networks and communication protocols (Ethernet/IP, OPC, Modbus, TCP/IP, etc.).
  • Experience integrating automation hardware (sensors, actuators, motion control, robotics, drives, etc.).
  • Strong analytical and troubleshooting skills with proven ability to resolve complex automation issues.
  • Experience driving projects independently with strong communication and organizational skills.
  • Ability to travel up to 5%.

Nice To Haves

  • Experience with machine vision, robotics, and advanced motion control systems.
  • Knowledge of SQL databases, data collection, and basic data integration.
  • Familiarity with Python or scripting for automation support tasks.
  • Understanding of MES/ERP connectivity or plant-floor data systems (not required but beneficial).
  • Exposure to Industry 4.0 concepts, edge devices, or IIoT connectivity.
  • Experience with cloud platforms (AWS, Azure) or modern data tools (Power BI, Tableau) is a plus.
  • Understanding of ISA standards such as ISA‑95 or ISA/IEC 62443 (cybersecurity).

Responsibilities

  • Lead automation controls engineering efforts across production lines and equipment.
  • Design, program, test, and optimize PLC- and HMI-based control systems.
  • Support machine automation technologies, including motion control, machine vision, industrial robotics, sensors, safety systems, and related control devices.
  • Develop control strategies to improve cycle time, reliability, quality, and throughput.
  • Write, debug, and implement PLC and HMI applications, primarily in Rockwell Studio 5000 and FactoryTalk platforms.
  • Develop automation logic, control sequences, interlocks, alarms, and user interfaces.
  • Integrate automation equipment with plant-floor systems, including sensors, robots, instrumentation, and data acquisition devices.
  • Collaborate with equipment suppliers, manufacturing engineering, and operations to implement new equipment and upgrades.
  • Design control system architectures, control panels, communication networks, and industrial device connectivity.
  • Support OT cybersecurity best practices within automation controls environments.
  • Lead troubleshooting, root-cause analysis, and support of control systems in live production environments.
  • Drive continuous improvement initiatives tied to equipment performance, uptime, and automation maturity.

Benefits

  • $115000 - $123000 base salary depending on skills and experience
  • Paid Time Off
  • 401K Matching
  • Discounted Stock Purchasing
  • Yearly Merit Increases
  • Yearly Bonus
  • Safe location in a modern environment
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