Senior Controls Engineer (5–10 Years)

IPS Custom Automation • Arlington, TX

1d • Onsite

About The Position

IPS is seeking an experienced Senior Controls Engineer capable of independently executing full-lifecycle automation projects—from concept through commissioning. This role requires strong technical proficiency, the ability to work autonomously without guidance, and the skills to own project deliverables while collaborating with cross-functional teams. Senior Engineers at IPS are expected to serve as subject-matter experts in PLC programming, motion systems, control panel design, and automated system troubleshooting.

Requirements

• 5–10 years of experience delivering complex automation projects
• Ability to work completely independently from design through commissioning
• Advanced proficiency with Allen-Bradley PLCs, HMIs, drives, and motion control
• Strong AutoCAD Electrical experience
• Deep understanding of electrical schematics, control panel design, and machine safety
• Proven ability to troubleshoot complex integrated systems
• Experience with robots, vision systems, and industrial networking

Nice To Haves

• Experience with SCADA interfaces and data systems

Responsibilities

• Independently develop, program, test, and debug complex Allen-Bradley PLC and HMI applications in Studio 5000
• Lead onsite commissioning activities and resolve high-complexity system issues
• Design and document complete control panel systems, including power distribution, safety circuits, and network layouts
• Size and specify motors, drives, sensors, actuators, and other automation components
• Integrate and optimize robotic systems (Fanuc/ABB/KUKA) including path teaching and cycle-time optimization
• Collaborate with vendors, subcontractors, and internal engineering teams
• Ensure compliance with UL 508A, NFPA 79, ISO 13849, and applicable DoD requirements
• Provide technical guidance on SCADA interfaces and data systems
• Responsible for controls architecture decisions on new production lines with minimal legacy constraints

Benefits

• Competitive base salary (commensurate with experience) and performance-based incentives
• Generous employer contribution to the Employee portion of medical insurance (75+%)
• Dental, Vision, and Gap insurance offered
• Employer-paid Life insurance and Short-Term Disability
• 401(k) employer match and immediately vested
• Generous paid time off policy

What This Job Offers

• Job Type: Full-time
• Career Level: Senior
• Education Level: No Education Listed