Senior Composites Engineer I

Rocket Lab CorporationAlbuquerque, NM
1dOnsite

About The Position

ABOUT ROCKET LAB Rocket Lab is an end-to-end space company delivering responsive launch services, complete spacecraft design and manufacturing, payloads, satellite components, and more – all with the goal of opening access space. The rockets and satellites we build, and launch enable some of the most ambitious and vital space missions globally, supporting scientific exploration, Earth observation and missions to combat climate change, national security, and exciting new technology demonstrations. Our Electron rocket has become the second most frequently launched U.S. rocket annually and has delivered more than 230 satellites to orbit, all while we work to develop Neutron, our upcoming medium-lift, reusable launch vehicle for larger constellation deployment. Our Space Systems business designs and builds our extensive line of satellites, payloads, and their components, including spacecraft that have been selected to support NASA missions to the Moon and Mars and components used on the James Webb Space Telescope. SPACE SYSTEMS At Rocket Lab, we’re not just launching rockets — we're building the future of space. Our Space Systems team builds everything from complete spacecraft, precision payloads to the components and subsystems that allow them to thrive in space, like solar panels, flight software, star trackers, optical systems, separation systems, radios, and more. Our Space Systems team has enabled more than 1,700 missions, ranging from interplanetary exploration, in-space manufacturing to national security and defense initiatives. The team has built spacecraft, payloads, and components for missions to the Moon and Mars, working with partners including NASA, the Space Development Agency, and the U.S. Space Force. Whether it’s a single high-performance spacecraft, constellation, or the vertically integrated components that help them get to space — our world class Space Systems team is empowering some of the boldest and most ambitious space missions SENIOR COMPOSITES ENGINEER I Based at Rocket Lab's site in Albuquerque, New Mexico, Senior Composites Engineers facilitate and optimize production of solar products and sub-systems for a high-growth, high-consequence production environment, ensuring best-practice manufacturing principles are employed to meet stringent deadlines. Join a driven team of pioneers relentlessly tackling challenging projects, delivering on the impossible, and making an impact on the future of space!

Requirements

  • Bachelor’s degree or equivalent in Mechanical, Materials, Manufacturing, Industrial or Aerospace Engineering
  • 5+ years of hands-on experience within a Composites manufacturing environment
  • Knowledge of composite materials, manufacturing processes, testing techniques, and design techniques, including prepreg layup, machining, and structural assembly bonding.
  • Proven ability to deliver KPI’s (with little to no supervision) on schedule, as an individual or as a member of an integrated team

Nice To Haves

  • Can-do approach and flexibility to thrive around growing teams and processes
  • Excellent communication skills, both written and verbal
  • Proven risk assessment and risk-based decision-making skills
  • Working experience with destructive and non-destructive testing of composite materials and subassemblies.
  • Working experience with environmental acceptance/production acceptance testing, such as vibration, shock, thermal and vacuum
  • Knowledge of composite related material properties including resin systems, structural bonding adhesives, and sandwich structures.
  • Experience with composite structure repair techniques and processes
  • Experience in manufacturing and assembly of composite structures into larger assemblies.
  • Knowledge of production quality metrics
  • Experience with ERP/PLM Systems - Siemens Team Center/Infor LN
  • Experience in configuration control and configuration management in production systems
  • Demonstrated experience with DFMEA, PFMEA methodologies, Fault Tree Analysis, Pareto analysis, root cause and corrective actions
  • Proven ability to deliver new product implementation activities on time and to budget
  • Familiar with engineering change processes and implementation in production environments
  • Understanding of process qualification theory

Responsibilities

  • Work on ground-breaking products and processes.
  • Introduce innovate manufacturing equipment and processes to the Production floor.
  • Touch a satellite going to space!
  • Take ownership of Spacecraft composite production lines
  • Supporting build of Spacecraft composite structures in a hands-on capacity
  • Practicing continuous improvement and lean manufacturing techniques
  • Managing project timelines
  • Understanding technical and program risks
  • Leading non-conformance and root cause analysis investigations
  • Creating technical documentation
  • Advising on design improvements for components, subsystems, procedures, equipment and tooling
  • Work within a rapidly growing Space Systems team
  • Work with highly motivated, enthusiastic professionals in a fun and supportive environment.
  • Opportunity for growth
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