Senior Cold Heading Tool Design Engineer

Stanley Engineered Fastening • Hopkinsville, KY

100d

About The Position

As a Senior Cold-Heading Tool Design Engineer, you will be responsible for leading the design, development, and optimization of tooling and processes for cold heading operations. This role combines advanced technical expertise in tool design with leadership in process engineering, supporting both new product development and continuous improvement initiatives. You'll be part of our Engineered Fastening team working as an onsite employee.

Requirements

• Bachelor degree in Mechanical Engineering, Manufacturing Engineering, or related field.
• Cold heading tool design and process engineering, preferably in fastener or precision component manufacturing.
• Advanced proficiency in 2D/3D CAD software and engineering analysis tools.
• In-depth knowledge of cold heading processes, tool steels, heat treatment, and metal forming principles.
• Demonstrated experience in process optimization, troubleshooting, and continuous improvement methodologies (e.g., Lean, Six Sigma).
• Strong project management, leadership, and mentoring skills.
• Experience with statistical process control (SPC) and quality management systems is a plus.
• Have solid modeling and drawing software (AutoCAD, Inventor, SolidWorks, or similar).

Responsibilities

• Lead the design and development of cold heading tooling (dies, punches, cutters, etc.) using advanced CAD software (e.g., SolidWorks, AutoCAD).
• Analyze complex product drawings and specifications to determine optimal tooling and process requirements.
• Oversee and optimize cold heading processes, including material selection, machine setup, and process parameters.
• Drive continuous improvement initiatives to enhance tooling life, product quality, and manufacturing efficiency.
• Specify and validate tool steels, coatings, and heat treatments for tooling components.
• Manage tooling projects from concept through implementation, including cost estimation and timeline management.
• Support and lead tooling trials, troubleshooting, and process optimization on the production floor.
• Develop and maintain comprehensive documentation for tooling designs, process standards, and best practices.
• Collaborate with suppliers and vendors for tooling fabrication, procurement, and technical support.
• Ensure all tooling and processes comply with safety, quality, and regulatory standards.
• Lead, mentor, and coach junior engineers and technicians, fostering technical growth, knowledge sharing, and a collaborative team environment in cold heading tool design.

Benefits

• Medical, dental, life, vision, disability insurance.
• 401(k) plan.
• Employee Stock Purchase Plan.
• Paid time off including vacation, holidays, and personal days.
• Tuition reimbursement.
• Discounts on Stanley Black & Decker tools and other partner programs.

What This Job Offers

• Job Type: Full-time
• Career Level: Senior
• Industry: Fabricated Metal Product Manufacturing
• Education Level: Bachelor's degree