Senior Chemical Operator 3rd Shift [11pm-7:30am]

Michelman•Deer Park, OH

19h

About The Position

Senior Chemical Operators at Michelman serve as both production experts and frontline mentors. In addition to safely operating processing equipment and executing batch production, they take ownership over designated equipment and production areas. They lead by example in EHS, quality, and housekeeping practices, while monitoring operations to ensure alignment with batch protocols, escalation procedures, and shift communication standards. They ensure utility readiness, perform calibrations, and maintain situational awareness of all work occurring within their zone. Beyond task execution, Senior Chemical Operators guide newer team members, reinforce standard work, and provide constructive peer feedback. They collaborate cross-functionally with Quality, Maintenance, and Engineering to resolve process issues, authorize work permits, and ensure safe execution of concurrent activities. Senior Chemical Operators also play an active role in shift-level incident reviews, improvement initiatives, and inventory accuracy. They are trusted to uphold performance, coach accountability, and drive operational excellence on the floor. Senior Chemical Operators manufacture cold blend batches, emulsion center batches, reactor batches, and work independently in one or more areas, including but not limited to wastewater treatment, packaging, extrusion operation, or material handling.

Requirements

High school diploma or GED required
5+ years of hands-on chemical manufacturing experience, including equipment ownership, and batch ownership.
Demonstrated leadership in guiding peers, supporting new hire training, and reinforcing standard operating procedures.
Experience coordinating with Maintenance, Quality, or Engineering teams to resolve operational issues.
Strong understanding of safety systems, work permits, and area readiness for concurrent activities.
Works effectively and respectfully with individuals from diverse backgrounds, experiences, and education levels, collaborating to solve problems and achieve shared goals.
Proactively identifies and acts on opportunities to improve safety, quality, efficiency, and personal performance, while following all established procedures and regulatory requirements.
Prioritizes and manages multiple operational tasks in a fast-paced manufacturing environment, making sound, time-sensitive decisions that maintain safety, compliance, and product quality.
Reads and interprets safety data sheets (SDS), standard operating procedures, and production schedules to execute tasks accurately.
Understands how daily activities and decisions affect production costs, yield, and overall business results, and uses this awareness to drive process efficiency and resource stewardship.
Recognizes and mitigates chemical, mechanical, and environmental hazards, escalating concerns promptly.
Communicates clearly in verbal and written form for shift handovers, incident reporting, and process documentation.
Applies basic troubleshooting methods to identify and correct process or equipment deviations, ensuring minimal disruption to operations.

Nice To Haves

Prior exposure to autonomous maintenance, continuous improvement initiatives, or shift leadership preferred.

Responsibilities

Act as equipment and area owner, maintaining ownership over assigned equipment.
Ensure readiness of utilities for unit operation (e.g., heat exchanger, hot-water-on-demand).
Follow SOPs to safely operate equipment including reactors, kettles, mixers, pumps, filtration, forklifts, and utilities.
Load, unload, and package materials per instructions, completing all documentation.
Manufacture batches per work orders and adjust as needed to meet specifications.
Monitor and interpret process parameters, record data in real time, and escalate abnormal conditions or trends.
Operate process systems (e.g., extruders, packaging lines, wastewater treatment, boiler) in compliance with safety, quality, and efficiency standards.
Participate in shift handoffs and daily tier meetings to support production continuity.
Perform equipment calibrations in accordance with gauge standards.
Record inventory transactions accurately in ERP.
Support product trials and help refine batch procedures.
Use checklists to perform equipment changeovers, line clearances, and task verifications.
Use checklists to prepare and perform equipment cleaning and/or sanitization, changeovers, line clearances, and task verifications.
Verify raw material identity, lot codes, and quantities before staging for production.
Access digital tools for just-in-time learning and job guidance.
Ask clarifying questions to ensure task understanding and reduce operational risk.
Communicate effectively with team leaders, support staff, and managers to address safety, quality, and production concerns.
Complete required training, certifications, and assessments on time.
Follow all EHS and Quality policies to maintain a safe and compliant workplace.
Guide new and existing operators by modeling standard work and reinforcing best practices.
Keep work areas clean and organized to meet housekeeping and GMP standards.
Provide peers with constructive feedback to improve safety, quality, and efficiency.
Actively engage in safety meetings and toolbox talks.
Lead or participate in shift-level near-miss and incident reviews.
Maintain situational awareness of all work occurring within the assigned area. Ensure that concurrent activities do not create safety risks or operational conflicts.
Review and follow hazard labels and chemical handling procedures.
Segregate and dispose of waste materials per environmental guidelines.
Stop work when undue health, safety, or environmental risks are present. Step back and get help before proceeding.
Support safe work execution in coordination with Maintenance, Engineering, Project Teams, and peers.
Wear required PPE in accordance with procedures and safety data sheets (SDSs).
Perform quality control tests and adjust batches to meet specifications.
Collaborate with the quality team to resolve product or customer issues.
Review batch records and follow deviation and escalation procedures.
Support problem-solving efforts to prevent or correct quality defects.
Select appropriate scale to confirm material weights before addition.
Identify and report ways to reduce scrap, waste, or energy use.
Lead or participate in continuous improvement activities.
Lead or participate in cycle counts to improve inventory accuracy.
Lead or support root cause investigations (e.g., 5 Whys, Fishbone) as a subject matter expert.
Share improvement ideas and recommend updates to SOPs or work instructions.
Authorize and monitor work permits.
Identify and troubleshoot minor mechanical or instrumentation issues before escalation.
Perform preventive maintenance tasks according to autonomous maintenance (AM) guidelines.
Submit maintenance work requests.
Prepare equipment for maintenance and/or projects.
Notify affected personnel of changes in equipment status or area accessibility due to ongoing work or preparation activities.