Satellite Structures and Configuration Engineer II - TeraWave

Blue Origin • Los Angeles, WA

5d

About The Position

At Blue Origin, we envision millions of people living and working in space for the benefit of Earth. We’re working to develop reusable, safe, and low-cost space vehicles and systems within a culture of safety, collaboration, and inclusion. Join our team of problem solvers as we add new chapters to the history of spaceflight! This role is part of TeraWave, a satellite communications network designed to deliver symmetrical data speeds of up to 6 Tbps anywhere on Earth. This network will service tens of thousands of enterprise, data center, and government users who require reliable connectivity for critical operations. Special Mentions: This position is part of Blue Origin's TeraWave business unit, a newly announced satellite communications network designed to deliver symmetrical data speeds of up to 6 Tbps anywhere on Earth. TeraWave consists of 5,408 optically interconnected satellites in low Earth orbit (LEO) and medium Earth orbit (MEO), providing enterprise-grade connectivity for critical operations.

Requirements

• Bachelor's degree in Aerospace Engineering, Mechanical Engineering, or related engineering field
• 3+ years of experience in spacecraft mechanical design, configuration, and layout engineering
• Proficiency with 3D CAD software (CATIA, SolidWorks, NX, or similar)
• Experience with mass properties analysis and management
• Knowledge of spacecraft structural design principles and manufacturing processes
• Familiarity with mechanical interface control and configuration management
• Strong problem-solving skills and attention to detail
• Excellent communication and collaboration abilities

Nice To Haves

• Master's degree in Aerospace Engineering, Mechanical Engineering, or related field
• 5+ years of experience in spacecraft mechanical configuration and layout engineering
• Experience with satellite constellation design and development
• Knowledge of optical or RF communications payload integration
• Familiarity with LEO and MEO satellite design considerations
• Experience with design for manufacturability and assembly (DFMA)
• Knowledge of spacecraft environmental testing requirements and procedures
• Experience with finite element analysis (FEA) tools for structural validation
• Understanding of thermal design considerations for spacecraft
• Previous work on communication satellite programs or high-throughput satellite systems
• Experience with design optimization techniques for mass reduction

Responsibilities

• Perform mechanical configuration and layout activities for the TeraWave satellite constellation, ensuring optimal placement of components within the spacecraft envelope
• Create and maintain detailed 3D CAD models for satellite structural systems, ensuring proper integration of all subsystems and components
• Support the design and development of the primary and secondary structures
• Develop spacecraft packaging concepts that optimize mass efficiency while maintaining structural integrity and thermal performance
• Perform first-order layout and mass properties analyses to validate design concepts and ensure compliance with mission requirements
• Collaborate with cross-functional teams to resolve mechanical interface issues between subsystems (propulsion, avionics, power, thermal, etc.)
• Generate and maintain technical documentation including assembly drawings, interface control documents, and configuration management records
• Support design reviews and provide technical guidance on mechanical configuration and layout challenges
• Develop innovative solutions for component mounting, cable routing, and thermal management within tight spatial constraints
• Perform trade studies to evaluate different configuration options based on mass, volume, accessibility, and manufacturability
• Support Assembly, Integration, and Test (AIT) activities to ensure proper implementation of mechanical designs
• Contribute to the development of mechanical ground support equipment (MGSE) for satellite assembly and testing
• Participate in failure investigations and implement corrective actions for mechanical configuration issues

Benefits

• Medical, dental, vision, basic and supplemental life insurance, paid parental leave, short and long-term disability, 401(k) with a company match of up to 5%, and an Education Support Program.
• Paid Time Off: Up to four (4) weeks per year based on weekly scheduled hours, and up to 14 company-paid holidays.

What This Job Offers

• Job Type: Full-time
• Career Level: Mid Level