Safety Performance Integration Engineer - Structure & Post Crash Electrical Integrity

General Motors • Warren, MI

20h • Hybrid

About The Position

At General Motors, our product teams are redefining mobility. Through a human-centered design process, we create vehicles and experiences that are designed not just to be seen, but to be felt. We’re turning today’s impossible into tomorrow’s standard —from breakthrough hardware and battery systems to intuitive design, intelligent software, and next-generation safety and entertainment features. Every day, our products move millions of people as we aim to make driving safer, smarter, and more connected, shaping the future of transportation on a global scale. The Role As the Safety Performance Integration Engineer - Structure & Post Crash Electrical Integrity, you will lead and execute development and validation of vehicle crash safety systems. You will: Hold responsibility for crashworthiness development of vehicle structure for GM Vehicle Programs. Lead engineering projects by demonstrating initiative, creativity, independent judgment, and project management throughout the vehicle development process. Synthesize physical and virtual test results with respect to safety technical requirements. Work with global teams in a collaborative environment. Provide technical direction while working with multiple functional groups.

Requirements

• A Bachelor’s degree in Mechanical engineering, physics or math
• 4+ years of application in virtual CAE and physical testing relating to vehicle structures
• Lead Post Crash Electrical Integrity assessment (PCEI) and architectural issue resolution
• Propose design and PCEI countermeasures in cross-functional forums for issues identified in simulation while balancing requirements of other teams and determine solutions that meet critical milestones
• Willingness to learn new skills and adapt expeditiously
• Demonstrated ability to work independently and with others
• High level of analytical ability to solve challenging problems and to integrate complex systems
• Knowledge of statistical and optimization tools and techniques

Nice To Haves

• Master’s or PhD in Engineering, physics or math
• Experience in virtual CAE and physical testing for automotive structures crashworthiness
• Knowledge of Federal Motor Vehicle Safety Standards (FMVSS)
• Working knowledge of Unigraphics, TeamCenter, and VisMockup
• Knowledge and experience with GM’s Global Vehicle Development Process

Responsibilities

• Understand and apply GM Safety Computer Aided Engineering (CAE) standard work procedures for delivering quality models and simulation results.
• Use CAE to lead the vehicle design, while balancing all applicable Global Safety Requirements
• Perform CAE simulations to evaluate full vehicle crashworthiness performance for high-speed Frontal, Side, and/or Rear impact load cases using LS-DYNA software.
• Generate feasible and timely vehicle design recommendations and technical solutions to meet safety performance targets as documented in the Vehicle Technical Specifications (VTS) and achieve balance safety performance which also account for the results of crash simulations for the major safety load cases.
• Work with engineering functions, program teams, suppliers, manufacturing, and others to implement design changes as required
• Use advanced CAE tools and methods (Variation Study/DOE/DFSS/MDO) to optimize the structural designs and improve structural efficiency
• Physical safety test support at the Milford Vehicle Proving Grounds including test requests, test, post-test teardowns, interpretation of results, issue resolution follow-through, and comparison of CAE to test results.
• Present performance status at appropriate forums on regular basis

What This Job Offers

• Job Type: Full-time
• Career Level: Mid Level