Robotics Engineer – Robotic Welding

Steel Dynamics•Fort Wayne, IN

About The Position

The Robotics Engineer – Robotic Welding is responsible for the design, specification, development, integration, and commissioning of robotic welding systems, automated, and advanced manufacturing projects for New Millennium. The ideal candidate will demonstrate innovative ideas, adoption of emerging robotics and welding technologies, and strong ownership of project work. They will also demonstrate proficiency in programming, troubleshooting, and optimizing robotic welding cells, PLC, HMI, and vision systems in support of our Divisions.

Requirements

Minimum of three (3) years of experience as a Robotics or Controls Engineer, with direct robotic welding experience
BS in Mechanical Engineering, Electrical Engineering, Automation, Robotics, or a related field
Demonstrated ability to program, configure, and troubleshoot industrial robots, PLC code, and HMI systems
Hands-on experience with robotic welding processes including MIG/GMAW, TIG/GTAW, or laser welding
Ability to create systems designs and documentation in addition to maintaining systems developed by others
Knowledge and understanding of automation vision systems for weld seam tracking (Keyence, Cognex, Banner)
Strong analytical skills with the ability to solve problems and communicate effectively with minimal guidance
Proficient computer skills in Word, Excel, and CAD
Excellent oral and written communication skills
Works well in a team environment

Nice To Haves

Mechanically inclined, hands-on individual with welding process knowledge
Experience with Fanuc and/or KUKA robotic systems and Allen-Bradley PLC platforms
Familiarity with robotic welding peripherals including positioners, wire feeders, and torch cleaning stations
Steel and fabrication industry experience including welding, forming, cutting, and rolling technologies
AWS Certified Welding Engineer (CWE) or equivalent credential a plus

Responsibilities

Design, develop, and execute complex robotic welding system integration projects with vendors and NM facilities
Prepare specifications and requirements for robotic welding cells in accordance with NM Automation and Controls Standards
Develop robotic cell layouts, schematic diagrams, weld fixture designs, and control system drawings including BOM creation
Program, configure, and optimize robotic welding systems including path planning, weld parameter development, and torch configuration
Produce system designs, PLC, HMI, and SCADA programs and configurations to support robotic welding operations
Initiate and support multiple robotic welding projects and implementations of varying sizes and degrees of complexity
Integrate legacy robotic and controls systems (PLC/Controllers, Drives, Robot Controllers, AC and DC motors)
Ensure that projects are planned and executed in a timely and efficient manner and routinely report progress
Provide technical guidance during build, testing, and commissioning of new or modified robotic welding cells and systems
Simulate, test, and troubleshoot issues with robotic welding programs and systems; document and report findings
Investigate robotic welding and production issues at NM sites; must be able to diagnose and resolve issues remotely
Develop and maintain weld procedure specifications (WPS) and robotic weld parameter libraries
Prepare technical manuals, work instructions, training materials, and troubleshooting guides required to support robotic welding production activities
Support Preventive Maintenance Planning and Coordination by ensuring all PM plans and tasks are in place for robotic welding systems