Reliability Leader

Novelis Bay Minette Manufacturing Facility • Bay Minette, AL

2d • Onsite

About The Position

The Novelis Bay Minette, AL team is seeking a dynamic and experienced Reliability Leader for our Novelis Bay Minette facility. The Reliability Leader is responsible for improving manufacturing performance and improving equipment reliability by reducing machine downtime and unscheduled maintenance. We are looking for a collaborative team player with the initiative to own and drive the reliability plant with a focus on continuous improvement. A successful candidate will be self-directed and will have the ability to communicate with team members at all levels.

Requirements

• Bachelor of Science Degree, Engineering preferred.
• Five (5) or more years of experience in Maintenance, Engineering, or Operations, aluminum industry preferred.
• Experience in developing and implementing improvement processes and projects.
• Knowledge of reliability centered maintenance and ability to facilitate investigations and develop mitigation plans to address findings.
• Experience with maintenance best practices such as shutdown planning and execution, preventive maintenance, and precision maintenance techniques.
• Experience with predictive maintenance technologies (i.e. vibration & oil analysis, thermography, ultrasound.)
• Experience leading and mentoring others. Supervising direct reports, preferred.
• Knowledge and/or experience with Process Control.
• Experience with proactive reliability tools and Root-Cause-Analysis methodology.
• Experience with MS Project.
• Experience with a Computerized Maintenance Management System (CMMS.)
• Experience troubleshooting equipment issues and analyzing production loss and reliability data.
• Experience with Microsoft Word, Excel, Outlook, and Power Point.

Responsibilities

• Embrace the Novelis Safety Absolutes to build a zero-injury culture and drive the Novelis cultural beliefs of Be Authentic, Say Anything, Be Open and Built Trust
• Provide technical leadership to the Reliability Engineering Team members to execute cost effective preventive and predictive asset strategies to achieve best in class availability and reliability of the plant process equipment.
• Provide resources to support equipment related loss investigations to determine casual factors and provide technical recommendations and mitigation plans to prevent reoccurrence.
• Collaborate with operations, maintenance, engineering, procurement, and other identified stakeholders to drive improved asset availability and support fit for purpose training on reliability work processes and practices.
• Support equipment related data capture for analysis and trending to establish equipment health, evaluation of risk, identifying bad actors and opportunities for improvement.
• Establish and publish Reliability Key Performance Indicators to measure and improve Reliability performance of the equipment assets and reliability related work processes.
• Assess Equipment Criticalities and developing Asset Strategies to achieve cost effective reliability, availability, and performance of the plant equipment.
• Ensure the facility’s assets are operating reliably, efficiently, and compliant with all safety guidelines and government regulations.
• Engage with Capital and Project Engineering to review and recommend Design for Reliability considerations for new equipment installations and equipment upgrades.
• Develop 1-year and 3-year Reliability Tactical Plan Plans to improve equipment availability and performance.
• Support Maintenance in the development of forward-looking multi-year equipment replacement and overhaul plans.
• Identify opportunities to use reliability best practices, technology, automation, and Artificial Intelligence to promote cost effective asset care and performance.
• Support Maintenance in the review and rationalization and optimization of effective PM plans.
• Utilize communication skills to establish partnerships across to the site to achieve plant performance goals.

Benefits

• Medical, dental and vision insurance
• Health savings accounts – Company Funded Health Savings Account (HSA) and Health Reimbursement Account (HRA)
• Company-paid basic life insurance and Additional voluntary life coverage
• Paid vacation and competitive personal time off
• 401(k) savings plan with company match
• Retirement savings plans – medical and prescription drug coverage through private exchange
• Employee assistance programs – available 24/7 to you and your family
• Wellness and Work Life Support - career development and educational assistance

What This Job Offers

• Job Type: Full-time
• Career Level: Mid Level