Reliability Engineering Manager

PharmEng Technology Americas - Arlington Heights, IL

Full-time - Mid Level

Arlington Heights, IL

About the position

The Reliability Engineering Manager at PharmEng Technology is responsible for providing strategic leadership in the optimization and compliance of equipment systems within the pharmaceutical industry. This role involves developing and implementing reliability programs, managing maintenance strategies, and ensuring operational improvements through data analysis and continuous improvement initiatives. The ideal candidate will possess strong technical knowledge and leadership skills to foster a culture of growth and efficiency in a dynamic project environment.

Responsibilities

• Provide strategic leadership and guidance in compliance and operational improvement of equipment systems based upon pharmaceutical industry trends and emerging technologies.
• Ensure the Reliability Program is developed and implemented, including maintenance strategy and plans for new and modified equipment.
• Manage CMMS data integrity and execute Reliability Centered Maintenance Improvements.
• Continuously improve maintenance PMs, BOMs, and Spare Parts for accuracy and efficiency in compliance with applicable regulations.
• Work on complex problems where analysis of scenarios or data involves multiple competing factors.
• Manage and monitor KPIs to ensure compliance with site and global indicators and measure reliability performance.
• Demonstrate success of preventative maintenance improvements through performance reports, dashboards, and metrics.
• Serve as functional lead for initiatives and strategy development related to Integrated Facilities Management (IFM) and Maintenance, Repair and Operations (MRO).
• Accountable for supporting all global level processes, policies, procedures, and execution related to Maintenance, Utilities, Facility, and Engineering Reliability.
• Conduct analysis of system maintenance processes and perform reliability studies using tools such as FMEA and RCA.
• Provide technical expertise and support to ensure effective execution of Preventative/Predictive Programs and Maintenance Planning Processes.
• Evaluate new technologies to be used by technicians and engineers.
• Apply PdM technologies and non-destructive testing to minimize maintenance downtime.
• Provide engineering support to address operational/compliance issues and ensure high reliability of equipment.
• Recommend and implement measures to improve equipment supporting manufacturing operations in a cGMP environment.
• Participate in leadership meetings providing technical support in operations and maintenance of equipment systems.
• Maintain clear communication with the Director of Utilities regarding goals, projects, and performance.
• Develop the department by prioritizing coaching, feedback, and developmental goals for team members.
• Foster a culture of continuous improvement through employee selection, training, and mentoring.
• Act as Technical Representative for Regulatory Agency audits.
• Comply with requirements from CSL Behring's Safety Program, including Health and Safety mandates and OSHA requirements.

Requirements

• Bachelor's degree in Chemical, Mechanical, Electrical Engineering or related field.
• 7+ years of experience in an engineering management role in a large industrial, pharmaceutical, biotechnology, or FDA regulated facility.
• Demonstrated knowledge of Reliability Engineering concepts such as TPM, RCM, RBI, FMEA, and RCFA.
• Experience with process improvement principles such as Lean and/or Six Sigma.
• Demonstrated experience in Vibration Analysis, Ultrasound Scanning, Infrared Scanning, Oil Analysis, Eddy Current, and Liquid Penetrating testing.
• Proficiency in Power BI is a plus.
• Experience with Quality Management and Change Control Systems.
• Knowledge of computerized maintenance management systems (CMMS).
• Functional knowledge of cGMPs and manufacturing operations in FDA regulated facilities.
• Knowledge and experience in the operations and maintenance of utility systems.
• Strong leadership skills and financial experience with high-level budgetary responsibilities.
• Computer skills: MS Office Suite, MS Project, and AutoCAD.

Nice-to-haves

• Certified Maintenance & Reliability Professional (CMRP) preferred.
• Certified Reliability Engineer (CRE) preferred.

Benefits

• Competitive salary
• Health insurance
• Retirement savings plan
• Professional development opportunities
• Flexible work environment