Reliability Engineer (All Levels)

FigureSan Jose, CA
4h$120,000 - $250,000Onsite

About The Position

Figure is an AI robotics company developing autonomous general-purpose humanoid robots. The goal of the company is to ship humanoid robots with human level intelligence. Its robots are engineered to perform a variety of tasks in the home and commercial markets. Figure is based in San Jose, CA and requires 5 days/week in-office collaboration. We are looking for a Hardware Reliability Engineer in charge of driving design for reliability, designing and executing test plans for our humanoid robots to ensure they meet our lifetime specs.

Requirements

  • Minimum 2 years of work experience in reliability engineering.
  • Bachelor's degree or higher in mechanical, electrical, materials engineering or related field
  • Strong knowledge of hardware failure modes and failure physics.
  • Strong knowledge in developing accelerated life test specs and methods, such as high temperature high humidity, thermal cycle, vibration, shock, and load/use cycle tests.
  • Familiarity with Weibull++, JMP, or related data analysis software.
  • Experience in hardware assembly and instrumentation setup.

Nice To Haves

  • Experience with CATIA for 3D mechanical design.
  • Experience with Altium for viewing PCBA design.
  • Experience with electric motors, gearboxes, or actuators.
  • Experience with reliability modeling, e.g. Ansys Sherlock analysis, and Monte Carlo simulation.
  • Experience with testing standards such as JESD22, ISO16750, GMW3172, MIL-STD-810.
  • Experience with coding languages such as Python, MATLAB, C.
  • Knowledge of failure analysis tools and techniques such as optical microscopy, CT/Xray, SEM/EDS, PCBA cross-sectioning.

Responsibilities

  • Collect and analyze current and prospective product use cases to define hardware reliability specs and validation methods.
  • Lead DFMEA efforts with design engineers to analyze and assess potential design risks, detection and mitigation methods.
  • Develop and execute accelerated life tests for materials, modules, and systems, e.g. structural parts, joints, softgoods, robot head/torso, charger, EMC, full robot and robot ecosystem product.
  • Work with test engineers to develop custom test fixtures, electronics, and codes.
  • Working with cross-functional teams, own reliability test planning and preparation in-house and at supplier sites.
  • Drive and manage internal/external resources and suppliers in executing reliability tests in each engineering build.
  • Support failure analysis from reliability tests, fleet operations, and field uses.
  • Document failures and work with design and manufacturing engineers to resolve issues.
  • Conduct physics-based and statistical analysis on test and field failures to assess risk and provide actionable recommendations.
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