Recycle Process Engineer

Novelis Davenport Manufacturing Facility•Davenport, IA

1d•Onsite

About The Position

Novelis is one of the world leaders in aluminum recycling and rolling and a leading sustainable aluminum solutions provider. Driven by our purpose of shaping a sustainable world together, we work alongside our customers to provide innovative solutions to the aerospace, automotive, beverage packaging and specialty markets. Headquartered in Atlanta, Georgia, Novelis has approximately 13,000 employees in 32 operating facilities on 4 continents. The Novelis Davenport Casting facility is seeking to add a versatile Recycle Process Engineer to its team. The purpose of this role is to improve and maintain asset effectiveness in our Recycle department.

Requirements

Bachelor or Master of Science degree in Engineering, Operations, Industrial, Metallurgy and/or Materials Science.
5 years of professional experience of factory process engineering
Strong focus on methodical problem-solving.
Quality control Knowledge, Control charts, operational trainings, Develop CI projects.
Routine Management, Conduct process audits, Supplier Qualification and Product Development.
Knowledge of Process flow diagram, Risk Assessments, FEMA, Control plan and PDCA cycle
Good project management skills
Proven leadership skills to advise, coach and develop other personnel to accomplish personal, plant and corporate objectives
Excellent communication (oral and written) skills; ability to connect with all levels in the organization
Desire to take initiative and develop a pro-active relationship with employees through follow-up, understanding their needs and encouraging a collaborative relationship
Sponsorship for the United State of America VISA is not offered for this position.

Nice To Haves

Aluminum recycling, remelt and DC casting process experience desired.
Background in metal treatment equipment and process role.
Experienced in trouble shooting process quality and performance issues

Responsibilities

Embrace the Novelis Safety Principles embracing a zero-injury culture and the Novelis cultural beliefs of Be Open, Say Anything, Build Trust and Be Authentic!
Assist in troubleshooting, sophisticated analysis and identify areas of potential advancements in the processes, equipment, and facilities to achieve increased profitability through reduced costs, increased efficiency, improved quality, increase production output and optimized equipment uptime.
Work with equipment suppliers as well as the Lead Process Engineer and internal team members to develop conceptual and functional requirements for short- and long-term process and equipment development consistent with the business plan.
Optimize the aluminum manufacturing process by working closely with the Operations, Engineering, and Process groups.
Ensure that the processes result in a product that meets or exceeds our internal and external customer expectations.
Technically work alongside Operating Technicians and other Manufacturing Unit staff as needed to train, resolve and prevent problems that impact product quality, melting and casting productivity, and other business metrics.
Application of innovative technology and techniques to resolve complex problems
Understand and be mindful of any process projects including budget control, schedule, and compliance with safety, environmental and sustainability requirements, to assure performance against expectations.
Continually review process methods, equipment, and technology for robustness, reliability, and obsolescence. Develop plans for modifications and/or upgrades as needed.
Constantly search for innovations and continuous improvement.
Interact with internal peers and collaborators to support, mentor, and guide in order to meet safety, quality, reliability, and cost goals.
Apply Lean tools to measure and lead all processes, developing clear KPIs, auditing and sharing performance feedback

Benefits

Medical, dental and vision insurance
Health savings accounts – Company Funded Health Savings Account (HSA) and Health Reimbursement Account (HRA)
Flexible Spending Account (FSA)
Company-paid basic life insurance and Additional voluntary life coverage
Paid vacation and competitive personal time off
401(k) savings plan with company match
Retiree Medical Plans – medical and prescription drug coverage through Novelis sponsored Retiree Health Access
Retirement Savings Account
Employee assistance programs – available 24/7 to you and your family
Wellness and Work Life Support - career development and educational assistance